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Steel wire coil packing and wrapping macchine solution

The automatic wire coiling packing machine manufacturer provide solution for wire coiling, strapping, wrapping and compressing and packing. Customized solution for Max.wire rod wire coil...

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automatic wire coiler and strapping machine-FPCL-W800
1) Application:
The automatic wire coiling & wrapping machinery all conform to CE guidelines and have been designed using the latest technology and design criteria for industrial use. The SHJLPACK provides packaging solutions for the cable industry. Our commitment to the industry has resulted in the development of innovative, cost efficient products that address problems like loose, irregular packaging. Our sales, equipment service, customer service and engineering departments can help you design the optimum protective packaging system for your application.
2) Technical Features:
n Suitable for wire diameter: Customized
n Maximum speed: 200-800m/min
n center height of machine: it is 1000mm from the ground
n Supply voltage: 380/440 Vca, 60Hz
n Coil Info: Customized
n Speed per hour: 40/hour (double head), 20/hour (one head)
3) Main technology parameter and components
A. Vertical tension wire accumulator

n Frame: assembled and welded with Steel plate
n Power: reducing-speed motor
n It is able adjusting the tension for coiling
n wire-accumulating length:5m-20m
n tension adjustment: tension can be adjusted by tension control-cabinet DC-24V power.the vehicle can be controlled in both ways .the meter indicates tension.synchronous device can automatically control the take-up speed to avoid overstretch or breaking on the wire.
n safe device: the limit switch are laid at the front and back end.
n The machine stops at the same time when wire breaking .
n Anti-collision:compression spring
B. Automatic Coiling Machine

  automatic wire coiler and strapping machine-FPCL-W800
n Two coiling heads for continue wire winding
n Automatic wire feeding, winding and cutting.
n PLC can store wire reel specification, when need change wire reel specification, only need to read stored specifications.
n Automatic alarm function, automatic send signal when wrong come out
n product convey:clamp wire
n overlength:unit:0.01m, automatic reduce speed when forecast
n servo motor control traverse, linkage with shake-bobbin machine
n switch and meter on operation panel:touch screen,speed-adjust button, emergent switch
Machine details:
1: meter counter:
with up and down wheel, precise encoder count length to centimeter.up and down wheel are made with aluminum alloy material, up wheel is sprayed with ceramic and hardness process, down wheel is covered with strong glue to prevent hurting wire,install single direction bearing to prevent wire inversion
2. coiling head:
  air pressure promoter automatically control take-up and pay-off and automatically open and close when winding vertical, automatically stop take-up when reach pre-set length, then coiling head opening
3 .traverse:
Computer control traverse, servo motor drives,
4.portal cutter:
Portal cutter,automatic cutting wire when wire reel reach pre-set length. Cutter is made with special steel material and vacuum heating processed, higher hardness and longer lifetime
5. control system:human-computer interface, touch screen operation.central computer system can control winding speed , wire reel length ,alarm , speed adjust, indicator , emergent stop and reset etc function.can change wire reel length , wire diameter , wire speed during machine running.
C. Automatic coil strapping machine

  automatic wire coiler and strapping machine-FPCL-W800
The strapping machine dispenses, tightens and seals polypropylene while coil in strapping position. The machine strap and joins the ends automatically with adjustable tensions by secure heat weld. The motor automatically gets switched off while strap is inserted.
n Eye through type strapping.
n Program control for automatic strapping.
n Automatic positioning for different coils.
n Tension adjustable for different wire coil.
n Connects with coiling machine.
n Taper roll with lifting and downing function.
n 3-6 places strapping.
Technical date:
Strap width         10mm
Strap thickness         0,8 mm         
Type of strap         Polyester
Strap quality            Smooth /High quality polyester strap
Type of joint            By friction - vibration         
Joint location          The strapping is performed in the front part of the wire coil.
Joint efficiency          Approx. 75-80% of the breaking load of the strap (mentioned quality).
Machine details:
1: Strapping Head:
This strapping machine is designed to perform the radial (ID) strapping of the coils with PP belt, performing all the strapping process in automatic mode. The automatic strapping machine will be placed on the wire coiling machine. The strapping machine will be positioned in a fixed position on the coordinate +0-0.The strap dispenser and accumulator will be placed at a fix position.
2. Strap belt accumulator:
  This device includes the PP belt pay-off unwinding device for the purpose of accumulating the PP belt . There are movable wheels will feedback the signal of belt feeding speed to pay-off stand,
  automatic wire coiler and strapping machine-FPCL-W800
Automatic wire coil unloading machine
This is a automatic device for automatic take off the strapped wire from the coiling head.And place the wire coil in to gathering position.
Technical data:
n Automatic program controlled.
n Automatic position action per setting
n Crane and guide rail for smooth running.



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