Horizontal Orbital Wrapper For Bundle Package
Horizontal orbital wrappers are advanced packaging machines designed for efficient and secure wrapping of products in various industries. They utilize a unique orbital wrapping method, providing a tight seal and enhanced protection against dust and moisture. Ideal for large or irregularly shaped items, they optimize packaging processes while minimizing waste.
Horizontal Orbital Wrapper For Bundle Package
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Watch How It Works
Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.
Wrap It Right: Conquering Bundle Packaging with Horizontal Orbital Automation
For any metal fabrication or manufacturing plant, getting finished bundles of aluminum extrusions, steel tubing, or custom conduits ready for shipment is the critical final step. All too often, however, this last touchpoint becomes a bottleneck of inefficiency and a source of unnecessary cost. The traditional methods of manual wrapping or band strapping are labor-intensive and, frankly, inconsistent.
The Problem: Unstable Loads and Bottlenecked Throughput
Manually wrapping a bundle that is dozens of feet long is an inherently slow and unergonomic task. It requires an operator to walk circles around an awkward load with a heavy roll of film, leading to low throughput and a risk of repetitive motion injuries. The result is often uneven tension, which allows the bundle to shift and loosen in transit. This can lead to scuffs, dents, and product damage by the time it reaches the customer.
Using steel or poly strapping, while faster, creates high-pressure contact points that can mar, scratch, or dent the product surface—a critical issue for painted, anodized, or sensitive materials. Furthermore, strapping offers zero protection from the dust, moisture, and abrasion that bundles inevitably face during shipping and handling. Together, these issues lead to potential customer complaints, returns, and damage to a fabricator’s reputation for quality.
The Solution: Automated, All-Encompassing Orbital Wrapping
The horizontal orbital wrapper offers an elegant and robust solution to these persistent challenges. The principle is ingenious: the product bundle is fed horizontally on a conveyor through a vertical rotating ring. This ring, carrying a roll of stretch film, orbits the product at high speed, wrapping it in a tight, secure, “cocoon-like” web of film.
Within a minute, this automated process can envelop the entire bundle. The operator simply places the bundle on the infeed conveyor and initiates the cycle, freeing them to perform other value-adding tasks. The machine-controlled tension and overlap ensure every bundle is wrapped with uniform tightness, dramatically improving load stability.
By replacing discrete straps with a full, protective layer, the orbital wrapper not only secures the bundle but also shields every surface from dust, moisture, and scratches. For the modern fabrication facility focused on throughput, product integrity, and worker safety, investing in this automation transforms an end-of-line bottleneck into a streamlined, reliable, and value-adding process.
Parameters:
Object size
Length:>1000mm
Bundle OD:400-2000
Weight:100-5000kg
Infeed conveyor
2000mm L×1800mmW
Outfeed conveyor
2000mmL×1800mmW
Material
LLDPE stretch film/ Paper/ Woven
Width: 150-500mm
OD: 100-250mm
ID: 76mm
(Let me know, if you need another size)
Air Supply
5~8kgf/cm2
Conveyor Speed
3~12m/min
Ring speed
App. L5200 x W2200 x H1800mm
Power output
about 4.5kw
Power voltage
AC 380v,50Hz,3Phase
Control Power voltage
ADC24V
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