STEEL COIL PACKAGING LINE FOR SLITTING STRIP AND COIL
It's a full-Automatic horizontal steel coil packaging line, the line including auto turnstile, slit coil up-ender, steel coil strapping, coil wrapping packaging, power conveyor, coil stacking & pallet wrapping a whole packaging line. This solution designed for many coil packaging, such as copper coil, stainless steel coil, wire coil...
This Coils Packing Line can connect with exit of a Slitting Line by coil car/turnstile. We FHOPE team can offer the best solution which to ensure maximum production and high packaging speed. Full-Automatic packaging solution to achieve without gap for the unmanned operations.
Customizing-building packaging line machine is with impressive functions which be accomplished in Fhope Slit Coils Packing Lines base on Customers’ requirements.
Fhope offer a best packaging solution to you after communication for all list of packaging functions.
The drawing available for main construction of this whole line packaging solution.
Our team with the rich experience and knowledge to handle the problem in packaging.
Main Technical Parameters — Steel Coil Packing Line
Parameter
|
Specification
|
Object Characteristic
|
Steel Coil (slit and sheared strip coil)
|
Single Coil Weight
|
Max. 100 – 3000 kg
|
Coil Outer Diameter (OD)
|
900 – 1400 mm
|
Coil Inner Diameter (ID)
|
508 mm
|
Coil Width
|
15 – 450 mm
|
Packing Speed
|
20 – 30 coils/hour (depending on line configuration)
|
Power Supply
|
380V, 3 Phase, 50Hz
|
Control System
|
Siemens PLC + MSGC HMI
|
Drive Type
|
Electric + Pneumatic
|
Operation Mode
|
Fully automatic (PLC controlled)
|
Packing Material
|
Stretch film / VCI paper / woven belt / composite film
|
Air Supply Requirement
|
0.6 – 0.8 MPa, clean and dry compressed air
|
Ambient Temperature
|
0 – 40°C
|
Noise Level
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≤ 75 dB
|
Detailed Supply Information — Switching Cabinets
The switching cabinets form the central hub for the control and power distribution systems within the automated steel coil packing line. All electrical components are securely mounted on galvanized steel mounting plates housed within enclosed steel cabinets, designed to meet the requirements of IP20 protection class. The construction conforms to EN 60439-1, configured as Form 1, ensuring accessibility, safety, and organized layout for all installed components.
Each cabinet is clearly marked with a durable, engraved designation label mounted on the cabinet door, providing quick identification and corresponding location indicators for maintenance or troubleshooting. This labeling system enhances on-site clarity during commissioning and future servicing, streamlining coordination among operators, electricians, and integrators.
Standard cabinet dimensions utilized across the line include:
The switching cabinets are arranged in a row configuration, creating a compact and linear electrical center aligned with the layout of the production line. For logistics and ease of installation, the cabinet row can be divided into individual shipping units, each with a maximum transport width of 3,600 mm. This modular approach minimizes installation downtime and facilitates clean integration into existing plant infrastructure.
The internal subdivision of the cabinets follows a function-specific architecture, improving workflow within the cabinet and ensuring safe separation of voltage levels and signal types. The structure typically includes:
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Feed Section: Main power connection, energy metering, surge protection, and incoming circuit breakers.
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Control Voltage Generation & Auxiliary Drives: Transformers, power supplies, and control relays responsible for generating 24V DC and auxiliary voltages required by sensors, actuators, and PLC systems.
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Main Drive Cabinet: Frequency inverters, soft starters, and protective relays for heavy-load motors used in wrapping, lifting, and strapping operations.
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Control Cabinet: Siemens PLC, I/O modules, communication modules (e.g., Profinet or Modbus), and MSGC touchscreen interface for centralized operation and real-time monitoring.
All wiring adheres to international color coding standards and is labeled at both ends for traceability. Signal and power cables are routed separately to prevent electromagnetic interference, with shielded cables grounded per EMC guidelines.
Cooling fans or optional air conditioners may be integrated for thermal management, ensuring the longevity of sensitive electronics in high-duty environments. Cabinets are tested and verified before dispatch for continuity, insulation resistance, and function per project specifications.
The switching cabinet system is engineered not only for operational reliability but also with long-term serviceability and modular upgrade potential in mind—an essential backbone for the fully automatic coil packaging line in high-throughput steel processing environments.
Main Electrical Components List for Automatic Steel Coil Packing Line
NO.
|
Component
|
Brand
|
Suggested Model / Notes
|
1
|
PLC Controller
|
Siemens
|
S7-1200 / S7-1500 (based on I/O requirements)
|
2
|
HMI Touch Screen
|
MSGC
|
MSGC TPC-7062T / equivalent 7"–10" touch panel
|
3
|
Frequency Inverter
|
Siemens
|
SINAMICS V20 / G120 (for motor speed control)
|
4
|
Drive Motor
|
Jiemai / Tunglee
|
3-phase induction motors, optional brake motor
|
5
|
Photoelectric Sensor
|
Autonics
|
BTF Series / BEN Series – object detection
|
6
|
Proximity Sensor
|
Autonics
|
PR Series (inductive type, for metal detection)
|
7
|
Limit Switch
|
Schneider
|
XCMD Series – compact limit switch
|
8
|
Emergency Stop Switch
|
Schneider
|
XB2 / XB4 Series – twist-release type
|
9
|
Power Supply
|
Siemens
|
SITOP PSU100C – 24V DC power supply module
|
10
|
Circuit Breakers
|
Schneider
|
C60N Series MCB – overload and short-circuit protection
|
11
|
Contactor & Relay
|
Schneider
|
LC1-D Series + RXM Relay Series
|
12
|
Air Source Processing Unit
|
Airtec
|
Modular air preparation units with FRL (filter, regulator, lubricator)
|
13
|
Pneumatic Valve
|
Airtec
|
5/2 solenoid valve – model YPC series or similar
|
14
|
Encoder (if needed)
|
Omron / Autonics
|
Rotary encoder for position feedback
|
15
|
Control Cabinet
|
Custom-built
|
Integrated layout with cooling fan and terminal blocks
|