Automatic Board Packing Line: Stacking, Top Board, Pressing and Wrapping

Executive summary This clip shows our automatic board packing line. A yellow vacuum manipulator with suction pads lifts boards onto the roller conveyor and builds the stack on a pallet, a top board is placed, and the stack runs to an overhead station that presses it and wraps it in film. Operators watch from the control panel while finished stacks leave on the rollers.

Table of Contents

What the clip shows

Step What you see
Picking A manipulator lifts boards with suction pads
Stacking Boards build into a stack on the pallet
Top board A cover board is placed on top
Press and wrap An overhead station presses and wraps the stack
Outfeed Finished stacks leave on rollers

Stations in the line

Station Job
Manipulator Stacks boards by suction
Roller conveyor Moves stacks between stations
Top board station Places the cover board
Press and wrap station Holds the stack and wraps it

Stacks per hour

Worked example (illustrative).

Item Value
Boards per stack (illustrative) 40
Pick cycle (illustrative) 6 s
Stack time, 40 × 6 240 s
Stacks per hour at the stacking station, 3,600 ÷ 240 15

What we set per stack

Setting Depends on
Suction pads Board size and surface
Stack height Boards per stack
Press force Board type
Wrap pattern Stack size

Selection checklist

  • Board length, width and thickness.
  • Board weight and surface.
  • Boards per stack.
  • Stacks per hour.
  • Top board or not.
  • Line layout.

Safety

  • Keep clear of moving stations.
  • Stay outside the fence while the line runs.
  • Lock out before clearing a jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: What does the board packing line do? A: It stacks boards, places a top board, presses the stack and wraps it.

Q: How are boards picked? A: A manipulator lifts them with suction pads.

Q: How many stacks per hour? A: 15 stacks per hour at the stacking station with 40 boards and a 6 s pick in the worked example; line output also depends on the press and wrap cycle.

Q: Why press the stack? A: Pressing holds boards flat while film is applied.

Q: Can it handle different boards? A: Yes, pads, stack height and wrap pattern are set per board.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a board packing line in three steps:

  1. Submit your layout drawing with board sizes and stacks per hour, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the line layout.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Stacks per hour: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10