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Automatiac Steel coil packing line For Indian steel service center

Case Study: Discover how Steel Shoppe, a leading steel processing unit in India, enhanced their operations with our custom-engineered Horizontal Slit Coil Packing Line, ensuring impeccable packaging and damage prevention.

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Steel coil packing line In India | SHOW CASE

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Steel coil packing line In India | SHOW CASE

Customer Case Study: Steel Shoppe
Revolutionizing Slit Coil Packaging in India

At FHOPEPACK, we pride ourselves on engineering robust and efficient packaging solutions for the demanding steel industry. This case study highlights our successful collaboration with Steel Shoppe (www.steelshoppe.in), a prominent steel processing unit in India, and how our bespoke slit coil packing line has transformed their operations.

Steel Shoppe approached us with a clear objective: to implement a state-of-the-art system capable of handling high-value steel coils with precision, ensuring maximum protection during transit, and enhancing overall throughput.

Coil Processing Parameters

Material Type Steel Slit Coils
Max Weight 2500 kg per coil
Outside Diameter 1000 - 1500 mm
Inside Diameter 508 mm
Coil Width 50 - 300 mm

Our Engineered Solution: The Horizontal Coil Packing Line

We designed and commissioned a fully integrated system incorporating several automated modules to streamline the workflow:

1. Automatic Coil Down-Ender

Reorients coils from "eye-to-sky" to "eye-to-horizon" position, essential for horizontal packaging workflows.

2. Precision Centering Device

Aligns coils automatically post down-ending to ensure uniform application of straps and wrapping.

3. Automatic PET Strapping Machine

Applies high-tensile PET straps around the circumference for structural integrity during shipment.

4. Automated Wrapping Station

Applies a robust protective layer to shield steel from environmental moisture and physical damage.

5. Integrated Stacking System

Includes a lifting table and automated stacking machine to optimize warehouse space and prepare for dispatch.

6. Advanced Control Center

Features Siemens/ABB high-performance motors and intuitive HMI panels for synchronized operation and real-time diagnostics.

Strategic Advantages Delivered

Enhanced Protection Minimizes risk of surface damage and oxidation during long-distance transit.

Improved Efficiency Reduces labor-intensive tasks, significantly increasing daily throughput.

Consistent Quality Ensures every coil meets the same world-class packaging standard.

Operational Safety Reduces manual handling, creating a safer environment for personnel.

"Our state-of-the-art steel coil packing line guarantees impeccable packaging, extending shelf life and preventing damages during handling and transportation. With integrated weighment and unitizing facility, we deliver world-class products to our customers safely."

— Steel Shoppe Management (@steelshoppe)

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A Partnership Forged in Innovation

This collaboration underscores our commitment to providing world-class automation to the Indian steel industry.

Interested in a custom solution? Contact our engineering team today.

Slit Coil Packing Line Overview

A Slit Coil Packing Line is a fully automated system designed to handle, bundle, and palletize narrow metal strips produced by slitting machines. This integrated solution bridges the gap between production and storage by coordinating workstations including heavy-duty turnstiles, coil down-enders, automatic strapping/wrapping machines, and robotic stacking systems.

Max Capacity 40 Coils/hr

Control System Siemens S7-1500F

Accuracy ± 2.0 mm

Safety Protocol ProfiNet / SIL3

Technical Specifications

Category	Standard Industrial Specifications
Coil Weight	30 kg – 4,000 kg (Configurable per client needs)
Dimensional Range	OD: 500–1,500 mm \| Strip Width: 8–500 mm
Strapping Cycle	≤ 15 – 38 seconds per single strap
Strapping Tension	2,000 N – 22,000 N (Adjustable by head type)
Surface Protection	PU / Rubber coating on all contact points (Non-marking)
Data Integration	Real-time synchronization with ERP / MES systems

Investment & Configuration Range

Economic Solution

Approx. $171,168

Optimized for 30–300kg coils
Basic Turnstile & Down-ender
Standard Eye-through Wrapping

Standard Automated

$361,168 — $381,168

Supports 1–4 Tonne coils
High-speed Conveyor logic
Full PET Strapping & Siemens PLC

High-End / Custom

$450,000+

Titan Welding Heads (No Seals)
Gantry Magnet Stacker
Advanced ERP/Level 2 Integration

Visual Details

Steel coil packing line In India | SHOW CASE - Detail 1

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Steel coil packing line In India | SHOW CASE - Detail 2

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Steel coil packing line In India | SHOW CASE - Detail 3

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Steel coil packing line In India | SHOW CASE - Detail 4

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See It In Action

Watch How It Works

Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.

High Throughput

Up to 60 coils per hour

Consistent Quality

Every wrap meets spec

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