Custom Orbital Wrapping Machine Optimizes Packaging for Shovels and Long Products
Packaging long, irregularly shaped items like shovels presents unique challenges for manufacturers and distributors. Ensuring product protection, handling efficiency, and presentation consistency requires specialized solutions. Fhopepack addresses these needs with a custom-designed orbital wrapping machine specifically engineered for items such as shovels, pipes, profiles, and other elongated products.
Watch the machine in action:
Solving the Puzzle of Packaging Long Items
Traditional packaging methods for shovels, such as manual wrapping or oversized boxing, can be time-consuming, labor-intensive, and result in inconsistent protection or excessive material usage. This customized orbital wrapper provides a streamlined, automated alternative, offering significant advantages in a production environment.
Key Features and Technical Specifications
This specialized machine incorporates several features designed for optimal performance and flexibility:
- Application: Designed specifically for securing long, slender products including shovels, garden tools, metal rods, plastic pipes, wood profiles, and lumber.
- Operation: Products are fed horizontally, typically via conveyor, into the rotating ring assembly. The ring orbits around the stationary product, applying stretch film tightly and securely.
- Control System: Features a PLC (Programmable Logic Controller) paired with a user-friendly HMI (Human-Machine Interface) touch screen. This allows for intuitive operation, parameter setting (e.g., wrap counts, tension, conveyor speed), and diagnostic feedback.
- Customized Wrapping Programs: Offers exceptional flexibility with tailored wrapping cycles. A key capability is partial wrapping, enabling the machine to apply film only to specific sections of the product (e.g., just the shovel head and handle grip, or designated intervals along the length). This conserves material while providing protection where it's needed most. Full-length wrapping is also standard.
- Rotating Ring Speed: The ring rotation speed is adjustable (e.g., typical range 50-100 RPM, depending on product and configuration) to match production line requirements and ensure efficient wrapping cycles.
- Film Carriage: Equipped with a powered pre-stretch system (commonly achieving stretch ratios up to 250-300%). This maximizes stretch film yield, leading to significant material cost savings and ensuring superior load containment force.
- Conveyor System: Integrated powered conveyors (roller or belt options available) facilitate smooth product infeed and outfeed. Conveyor speed is typically synchronized with the wrapping process for seamless operation.
- Safety: Designed with operator safety in mind, incorporating features such as perimeter guarding, safety interlocks, light curtains (optional), and clearly marked emergency stops, adhering to relevant safety standards.
Enhancing Efficiency and Product Protection: Real-World Benefits
Implementing this custom orbital wrapping solution delivers tangible operational improvements:
- Improved Throughput: Automation significantly accelerates the packaging process compared to manual methods, boosting overall line productivity.
- Consistent Quality: Guarantees uniform wrap tension and coverage for every product, ensuring reliable protection against scratches, dust, and moisture during handling, transit, and storage.
- Material Savings: The high-efficiency powered pre-stretch system optimizes film usage, directly reducing packaging material consumption and costs.
- Labor Optimization: Reduces reliance on manual labor for a repetitive and physically demanding task, freeing up personnel for more complex, value-added activities. Improves workplace ergonomics.
- Enhanced Product Presentation: Delivers a clean, tight, and professional-looking wrap that enhances product appeal and perceived value.
- Versatility: While customized for shovels, the core orbital wrapping technology can often be adapted for a diverse range of long or irregular products with appropriate configuration adjustments.
Seamless Integration into Production Lines
This shovel wrapping machine is engineered for straightforward integration into existing or new manufacturing or packaging lines. It can function effectively as a standalone unit or be connected with upstream processes (like manufacturing or assembly) and downstream equipment (such as labeling systems, palletizers, or further conveying), creating a cohesive and automated workflow.
A Tailored Solution for Challenging Packaging Needs
Fhopepack's custom orbital wrapping machine offers a robust, reliable, and efficient solution specifically designed for the unique demands of packaging shovels and similar long products. By combining advanced automation, flexible wrapping capabilities like partial wrapping, and significant material efficiency gains, it effectively addresses key industry challenges, elevates product protection standards, and contributes to a more streamlined and cost-effective packaging operation.
Learn more about Fhopepack's range of packaging solutions on our main page: https://www.fhopepack.com/
