Pallet Changing Machine, Pushing Type: How to Choose Push Stroke, Load Height and Cycle Time

Executive summary This clip shows our orange push-type pallet changer in our workshop. A load of cartons on a wooden pallet is pushed across onto a plastic pallet in one stroke, and the empty pallet is taken away. The rest of the clip shows other lines in our workshop. Below we cover the choices that size a pallet changer for your loads.

Table of Contents

What the clip shows

Step What you see
Load in A carton load on a wooden pallet enters the machine
Push The pusher slides the load onto a plastic pallet
Pallet out The empty wooden pallet is removed
Load out The load leaves on the plastic pallet
Workshop Other lines in our workshop

Choices that size the machine

Choice What it decides
Push stroke Largest pallet depth
Pusher height Tallest load
Clamp or guide Load stability during the push
Feed Forklift, pallet truck or conveyor

Cycle time

Worked example (illustrative).

Item Value
Push stroke (illustrative) 1,200 mm
Push speed (illustrative) 100 mm/s
Push time, 1,200 ÷ 100 12 s
Return and pallet handling (illustrative) 28 s
Cycle, 12 + 28 40 s

What we set per site

Setting Depends on
Stroke Pallet size
Height Load height
Guides Load type
Feed Site handling

Selection checklist

  • Pallet sizes in and out.
  • Load height and weight.
  • Load type, cartons or bags.
  • Loads per hour.
  • Feed method.
  • Floor space.

Safety

  • Keep clear of the pusher while it moves.
  • Stay out of the machine during loading.
  • Lock out before clearing a stuck pallet.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: What is a push-type pallet changer? A: A machine that slides a load from one pallet to another.

Q: How is it sized? A: By push stroke, pusher height, guides and feed method.

Q: How long is a cycle? A: It depends on stroke and feed; about 40 s in the worked example.

Q: Can it take conveyor feed? A: Yes, forklift, pallet truck or conveyor.

Q: Which pallets can it swap? A: Wooden to plastic as in the clip, or other pairs.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a pallet changer in three steps:

  1. Submit your layout drawing with pallet sizes, load heights and loads per hour, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the handling method.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Cycle time: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10