Multipurpose & Automatic Coil Tilter with Slide Table

Multipurpose & Automatic Coil Tilter with Slide Table: Enhancing Safety and Efficiency in Material Handling

1. Introduction to Automated Coil Handling

In modern industrial settings, particularly in metal processing, warehousing, and manufacturing, the safe and efficient handling of heavy coils (such as steel, aluminum, or paper) is paramount. Automatic coil tilters, especially those equipped with features like a slide table, represent a significant advancement in material handling technology. These machines are designed to securely rotate heavy coils, typically by 90 degrees, changing their orientation from eye-to-sky (vertical bore) to eye-to-horizon (horizontal bore), or vice versa. This capability is crucial for preparing coils for storage, transport, or further processing.

2. Operational Principles and Key Features

The automatic coil tilter showcased utilizes a robust electro-mechanical or hydraulic system to achieve smooth and controlled rotation. Key features contributing to its functionality and versatility include:

• Tilting Mechanism: Engineered for stability and power, capable of handling substantial loads safely. The tilting process is automated, minimizing manual intervention and associated risks.
• Integrated Slide Table: This feature distinguishes the equipment by adding a layer of operational flexibility. The slide table allows for precise positioning of the coil before or after the tilting operation. This is particularly advantageous for:
  • Loading/Unloading: Facilitating easier placement onto or removal from the tilter using forklifts, cranes, or AGVs.
  • Process Integration: Enabling seamless transfer to subsequent equipment like decoilers, slitters, or packaging lines without requiring secondary handling steps.
• Control System: Typically managed via a user-friendly control panel or remote pendant, allowing operators to execute tilting and sliding functions safely and efficiently. Programmable Logic Controllers (PLCs) often govern the operation, ensuring precise sequencing and incorporating safety interlocks.
• Durable Construction: Built with high-grade steel and quality components to withstand demanding industrial environments, ensuring longevity and reliable performance.

3. Technical Specifications Overview

While specific configurations vary based on application requirements, typical technical parameters for such equipment include:

• Load Capacity: Ranging from 1 Ton (1000 kg) up to 50 Tons (50000 kg) or more.
• Tilting Angle: Standard 90 degrees; other angles may be available based on design.
• Tilting Speed: Typically ranges from 40 to 90 seconds per cycle, depending on load and drive system.
• Platform/Table Dimensions: Customizable to accommodate various coil diameters and widths. (e.g., V-saddle or flat platform on the tilting section, defined dimensions for the slide table).
• Slide Table Travel Distance: Specified according to integration needs (e.g., 500mm, 1000mm, or custom).
• Power Unit: Commonly Electric-Hydraulic or purely Electro-Mechanical.
• Power Requirements: Dependent on capacity and speed (e.g., 480V/3P/60Hz, 380V/3P/50Hz).
• Control: Push-button pendant, remote control, or integrated system controls.
  

  

  4. Applications Across Industries

Automatic coil tilters with slide tables find utility in diverse industrial sectors:

• Steel Mills & Service Centers: Orienting coils for storage, slitting, or shipping.
• Metal Stamping & Fabrication: Positioning coils for feeding into presses or cutting lines.
• Wire & Cable Manufacturing: Handling large spools or reels.
• Paper & Plastic Film Industries: Managing large rolls of material.
• Automotive Manufacturing: Handling coils of sheet metal for body panels and components.

5. Core Benefits: Safety, Efficiency, and Integration

Implementing an automatic coil tilter with a slide table offers tangible advantages:

• Enhanced Worker Safety: Dramatically reduces the risks associated with manually handling or flipping heavy, unstable coils, aligning with workplace safety regulations (See relevant OSHA guidelines on material handling).
• Improved Operational Efficiency: Automates a previously labor-intensive process, reduces cycle times, and minimizes potential bottlenecks in the production flow.
• Material Protection: Gentle, controlled tilting prevents damage (e.g., edge damage, telescoping) to valuable coil materials.
• Seamless Integration: The slide table feature acts as a bridge, facilitating smooth handoffs between different stages of processing or handling, optimizing workflow.
• Versatility: Capable of handling a wide range of coil sizes and weights within its design specifications.

6. Selection and Implementation Considerations

When considering an automatic coil tilter with a slide table, factors to evaluate include:

• Maximum Coil Weight and Dimensions: Ensure the machine capacity exceeds the requirements.
• Required Tilting Speed and Duty Cycle: Match the machine's performance to production needs.
• Integration Requirements: Define the necessary slide table travel and interface points with existing equipment.
• Operating Environment: Consider space constraints, floor loading capacity, and environmental conditions (e.g., dust, temperature).
• Safety Features: Look for limit switches, emergency stops, safety guarding or light curtains, and load-holding capabilities.
• Maintenance Needs: Understand the required preventative maintenance schedule and availability of support.

7. Conclusion

The Multipurpose & Automatic Coil Tilter with Slide Table is a specialized piece of industrial equipment designed to address critical challenges in heavy coil handling. By automating the tilting process and incorporating a slide table for enhanced positioning and integration, these machines significantly boost operational safety, efficiency, and material integrity within demanding industrial environments. Careful consideration of technical specifications and application requirements ensures the selection of a system that delivers optimal performance and return on investment.

For more technical details or specific application inquiries regarding coil tilters and upenders:
https://www.fhopepack.com/Coil_upender.html

info@fhopepack.com