Slit Coil Packing Line Labour Saving: Upending a Full Slitting Cut, Then Strapping and Wrapping on Conveyors

Executive summary This clip shows our slit coil packing line taking a full slitting cut. A green upender tips the whole pack of slit coils from eye-horizontal to flat, then the coils travel on yellow conveyors through strapping and wrapping stations. Instead of quoting a fixed percentage, we count the saving from the manual jobs the line removes on your floor.

Table of Contents

What the clip shows

Step What you see
Control The line control panel at the infeed
Upending A green upender tips a pack of slit coils from eye-horizontal to flat
Conveying Coils move on yellow roller conveyors
Strapping and wrapping Stations band and wrap each coil
Line The full line running in our workshop

Manual jobs the line removes

Manual job Station that takes it over
Separating coils by crane Upender and conveyor
Hand strapping Strapping head
Hand wrapping through the eye Orbital wrapper
Crane or forklift stacking Stacker

Counting the saving

Worked example (illustrative).

Item Value
Manual crew per shift (illustrative) 5 people
Crew with the line (illustrative) 2 people
People saved per shift, 5 − 2 3
Share of the crew saved, 3 ÷ 5 60% in this example
Shift length (illustrative) 8 h
Hours saved per shift, 3 × 8 24 h

Your own figure depends on your crew today; we work it out with you from the layout.

What we set per line

Setting Depends on
Upender Pack weight and width
Strapping Straps per coil
Wrapping Film layers
Stacking Stack pattern

Selection checklist

  • Coil OD, ID, width and weight.
  • Coils per slitting cut.
  • Straps per coil.
  • Film layers.
  • Stack pattern and pallet size.
  • Coils per hour.

Safety

  • Keep clear of the upender, strapping head and wrapping ring while they move.
  • Stay outside the fenced stacking area.
  • Lock out before clearing a jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: Where does the labour saving come from? A: From the manual jobs the line removes: crane separation, hand strapping, hand wrapping and stacking.

Q: Is the saving always 60%? A: No. 60% is the result in our worked example; your figure depends on your crew today.

Q: Why upend the whole cut? A: So the coils are separated and laid flat in one move, without the crane.

Q: How many people run the line? A: 2 per shift in the worked example; it depends on stations.

Q: Can we start with fewer stations? A: Yes, and add stations later.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a slit coil packing line in three steps:

  1. Submit your layout drawing with coil sizes, coils per cut and current crew, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the slitter exit.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Labour saving: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10