Slit Coil Upending, Wrapping and Stacking Line: Conveyor Buffers That Keep the Slitter Running

Executive summary This clip shows one of our slit coil lines in our workshop. A teal upender turns each coil, an orbital ring wraps it eye-through on a green conveyor line, and a yellow hooded gantry stacks the wrapped coils on a long outfeed conveyor. Conveyor sections between the stations act as buffers, so a short stop at one station does not stop the slitter upstream.

Table of Contents

What the clip shows

Step What you see
Workshop Several of our coil lines in assembly
Upending A teal upender with a large rotary disc turns the coil
Wrapping An orbital ring wraps the coil eye-through while an operator watches
Stacking A yellow hooded gantry picks and stacks wrapped coils
Outfeed Stacks travel along a long conveyor

Why buffers between stations

  • Short stops are absorbed. A film change or strap jam fills the buffer instead of stopping the line.
  • Stations run at their own pace. Each one takes the next coil when ready.
  • The slitter keeps cutting. Coils keep leaving the slitter while the buffer has room.
  • Fewer restarts. Less stop-start means steadier cycle times.

Buffer length

Worked example (illustrative).

Item Value
Slitter output (illustrative) 1 coil per 60 s
Stop to absorb, film change (illustrative) 5 min
Coils arriving during the stop, 5 × 60 ÷ 60 5 coils
Conveyor length per coil position (illustrative) 1,500 mm
Buffer length needed, 5 × 1,500 7,500 mm

The length per coil position includes the coil itself plus the gap between coils.

What we set per line

Setting Depends on
Buffer length Slitter output and longest stop
Upender Coil weight and position
Wrapping Film layers and overlap
Stacking Coils per stack

Selection checklist

  • Coil OD, ID, width and weight.
  • Slitter output in coils per hour.
  • Longest stop to absorb.
  • Floor length for buffers.
  • Wrapping and strapping needed.
  • Stack pattern.

Safety

  • Keep clear of the upender, ring and gantry while they move.
  • Stay outside the fenced gantry area.
  • Lock out before clearing a jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: Why add buffers? A: So a short stop at one station does not stop the slitter.

Q: How long should a buffer be? A: Coils arriving during the longest stop times the conveyor length per coil; 7,500 mm in the worked example.

Q: Does the line upend coils? A: Yes, a teal upender turns each coil before wrapping, as in the clip.

Q: What does the gantry do? A: It picks wrapped coils and builds stacks on the outfeed.

Q: Can buffers be added to an existing line? A: Often yes, if there is floor length.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a slit coil packing line in three steps:

  1. Submit your layout drawing with coil sizes, slitter output and floor layout, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the slitter exit and floor length.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Buffer length: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10