FHOPEPACK steel rod bundling machines automate the counting, bundling, and wire tying of steel rods, rebars, and bars with precision accuracy (±1 rod) and speeds up to 90 bundles/hour. Ideal for steel mills, rebar processing centers, and construction material distributors.
Quick Specifications
| Parameter | Value |
| Rod Diameter Range | 8-50mm (custom: 6-80mm) |
| Bundle Speed | 10-90 bundles/hour |
| Max Bundle Weight | 2,000 kg |
| Counting Accuracy | ±1 rod |
| Tying Wire Diameter | 1.2-2.0mm |
| Control System | Siemens PLC + HMI Touch Screen |
| Power Supply | 380V/50Hz or 480V/60Hz |
| Air Pressure | 0.5-0.7 MPa |
| Warranty | 2 years |
| Lead Time | 30-45 days |
Request Custom Quote | Download Specifications PDF | Watch Video Demo
Why Choose FHOPEPACK Steel Rod Bundling Machines?
1. Precision Counting System (±1 Rod Accuracy)
Our dual-sensor counting technology ensures every bundle contains the exact number of rods specified, eliminating costly over-counting and customer disputes.
- Laser sensor + mechanical sensor dual verification
- Automatic rejection of under/over-count bundles
- Digital display with real-time production tracking
- Data export capability for production reports
2. High-Speed Wire Tying (Up to 90 Bundles/Hour)
Industrial-grade tying head with automatic wire feeding and cutting reduces labor costs by up to 75% compared to manual bundling.
- 2-4 tying points per bundle (customizable)
- Wire tension control for consistent tightness
- Quick-change wire spool system (< 2 minutes)
- Safety interlocks prevent operator injury
3. Flexible Configuration (Inline or Offline)
Choose the configuration that matches your production flow:
| Configuration | Best For | Floor Space | Operators |
| Inline System | Steel mills, high-volume production | 15 m² | 0-1 |
| Offline System | Processing centers, variable orders | 8 m² | 1-2 |
4. Siemens PLC Control with HMI Interface
Industry-leading automation ensures reliable operation and easy troubleshooting:
- Recipe storage for 100+ product configurations
- Fault diagnostics with plain-text error messages
- Remote monitoring capability (optional)
- Multi-language interface (English, Spanish, Russian, Arabic)
5. Built for Heavy-Duty Industrial Use
- Welded steel frame with stress-relief annealing
- Hardened guide rails for long service life
- IP54 protection rating for dusty environments
- CE certified with full compliance documentation
Technical Specifications
Standard Model (FHB-2000)
| Rod Handling | |
| Rod Diameter Range | 8-50mm |
| Rod Length Range | 3-12 meters |
| Max Bundle Weight | 2,000 kg |
| Min Bundle Weight | 500 kg |
| Performance | |
| Bundle Speed | 10-90 bundles/hour |
| Counting Accuracy | ±1 rod |
| Tying Speed | 8-12 seconds/bundle |
| Tying Points | 2-4 points |
| Wire System | |
| Tying Wire Diameter | 1.2-2.0mm |
| Wire Tensile Strength | 450-550 MPa |
| Wire Spool Capacity | 50 kg |
| Power & Air | |
| Power Supply | 380V/50Hz or 480V/60Hz, 3-phase |
| Total Power | 5.5 kW |
| Air Pressure | 0.5-0.7 MPa |
| Air Consumption | 0.3 m³/min |
| Machine | |
| Machine Weight | 2,200 kg (offline) / 3,500 kg (inline) |
| Floor Space | 8 m² (offline) / 15 m² (inline) |
| Operation Height | 900-1,200mm (adjustable) |
| Control | |
| PLC Brand | Siemens S7-1200 |
| HMI Screen | 10″ color touch screen |
| Safety Features | Emergency stop, light curtain, safety guards |
| Environment | |
| Operating Temperature | 0-40°C |
| Noise Level | < 75 dB |
| Protection Rating | IP54 |
| Certification | |
| Standards | CE, ISO 9001:2015 |
| Warranty | 2 years (parts), 1 year (labor) |
Optional Features
- Automatic rod feeding conveyor
- Bundle labeling system
- RFID tracking integration
- Remote monitoring & diagnostics
- Custom tying patterns (cross-tying, figure-8)
- Stainless steel construction (for corrosive environments)
- Explosion-proof certification (for hazardous locations)
Industry Applications
Steel Rolling Mills
Challenge: High-volume production requires consistent bundling for shipping and customer satisfaction.
Solution: Inline FHB-2000 system integrated with cooling bed conveyor.
Results:
- 3x throughput increase (from 30 to 90 bundles/hour)
- 60% labor reduction (from 4 workers to 1 per shift)
- Zero bundle failures during transport
- ROI achieved in 8 months
Customer: Hebei Iron & Steel Group, China – 2024
Rebar Processing Centers
Challenge: Variable order sizes and frequent product changeovers require flexible bundling solution.
Solution: Offline FHB-2000 with recipe storage and quick-change tooling.
Results:
- 5-minute changeover time between rod sizes
- 99% order accuracy (eliminated mis-counts)
- 40% reduction in customer complaints
- Ability to handle rush orders without overtime
Customer: Texas Rebar Services, USA – 2023
Construction Material Distributors
Challenge: Manual bundling created bottlenecks during peak construction season.
Solution: Semi-automatic offline system with conveyor feed.
Results:
- Eliminated seasonal hiring (saved $45,000/year)
- Consistent bundle appearance improved brand perception
- Reduced worker compensation claims (no more strain injuries)
- Payback period: 11 months
Customer: BuildRight Supplies, Australia – 2025
ROI Calculator
Labor Cost Savings
| Scenario | Manual Bundling | FHOPEPACK Machine | Monthly Savings |
| Workers Required | 4 | 1 | 3 workers |
| Labor Cost (per worker) | $3,000/month | $3,000/month | – |
| Total Labor Cost | $12,000/month | $3,000/month | $9,000/month |
| Annual Savings | – | – | $108,000/year |
Quality & Efficiency Gains
| Metric | Before | After | Improvement |
| Bundle Consistency | 70% pass rate | 98% pass rate | +28% |
| Customer Complaints | 5-8/month | 0-1/month | -85% |
| Production Speed | 30 bundles/hour | 90 bundles/hour | +200% |
| Material Waste | 3-5% over-count | <0.5% | -90% |
Investment Payback
| Cost Component | Amount |
| Machine Cost (Offline System) | $52,000 |
| Installation & Training | $3,000 |
| Total Investment | $55,000 |
| Monthly Savings | $9,000 |
| Payback Period | 6.1 months |
Note: Based on typical customer data. Actual results vary by operation.
Frequently Asked Questions
What rod diameters can your machine handle?
Standard range: 8-50mm diameter.
Custom solutions: Available for 6-80mm rods. Contact us for your specific requirements.
How accurate is the counting system?
Our dual-sensor system achieves ±1 rod accuracy per bundle. For critical applications (export, government projects), we offer optional triple-sensor verification with 99.9% accuracy.
What is the lead time for delivery?
- Standard machines: 30-45 days from order confirmation
- Custom engineered systems: 60-90 days
- Express delivery: Available for urgent projects (additional cost)
Do you provide installation and training?
Yes. All machines include:
- Detailed installation manual and wiring diagrams
- Video call support during installation
- 2-day operator training (onsite or remote)
- Lifetime technical support via email/phone
What is the warranty coverage?
- Parts: 2 years (excluding wear items like wire guides)
- Labor: 1 year
- PLC & HMI: 2 years (Siemens direct warranty)
- Extended warranty: Available for purchase
Can the machine integrate with our existing conveyor system?
Yes. We offer custom inline designs that synchronize with your existing production line. Our engineering team will review your layout and provide a 3D integration drawing before manufacturing.
What safety features are included?
- Emergency stop buttons (multiple locations)
- Safety light curtains at loading/unloading stations
- Interlocked guards prevent operation when open
- Over-pressure protection in hydraulic system
- CE certified to meet EU safety standards
Do you ship internationally?
Yes. We export to 40+ countries with:
- FOB, CIF, or DDP shipping terms
- Professional export packaging (wooden crate)
- Customs documentation support
- Onsite installation available (travel costs apply)
Customer Testimonials
“Reduced bundling labor from 4 workers to 1. ROI in 14 months.”
— Production Manager, Texas Steel Processing
“The counting accuracy eliminated our customer disputes. Best investment we made.”
— Owner, BuildRight Rebar, Australia
“FHOPEPACK’s engineering team customized the system for our 80mm rods. Flawless execution.”
— Plant Director, Hebei Iron & Steel, China
Download Center
- 📄 Product Specifications PDF (2.4 MB)
- 📐 CAD Drawing (DWG format)
- 📋 Operation Manual Preview
- 🎥 Video Demo (YouTube)
- 📊 ROI Calculator Excel Template
Ready to Automate Your Bundling Process?
Get a custom quote within 24 hours. Our engineers will review your requirements and recommend the optimal configuration.
Contact Options
| Method | Response Time |
| 📧 Email Quote Request | < 24 hours |
| 💬 Live Chat | Immediate |
| 📞 Phone Call | Immediate (business hours) |
| 📅 Schedule Video Consultation | Same day |
Request Quote Now | Schedule Consultation | Call +86-XXX-XXXX-XXXX
