Slit Coil Tilting, Eye-Through Wrapping and Stacking Line: Setting Film Overlap and Wrap Count

Executive summary This clip shows one of our slit coil packing lines in our workshop. A blue upender turns each coil, an orbital ring wraps it eye-through with stretch film, and a yellow gantry lifts the wrapped coils off the conveyor and stacks them. How much the film overlaps on each pass decides how many ring turns a coil needs, so we set it per coil size and protection level.

Table of Contents

What the clip shows

Step What you see
Workshop Several of our coil lines under assembly
Tilting A blue upender turns a coil on the line
Wrapping An orbital ring wraps the coil eye-through on a roller conveyor
Stacking A yellow gantry picks the wrapped coils and stacks them
Outfeed Stacks move on along a long conveyor

Why tilt, then wrap, then stack

  • Tilt first. The coil is turned to the position the wrapper needs, so the ring can pass through the eye.
  • Wrap next. Film covers the coil faces, edges and bore before anyone handles it.
  • Stack last. The gantry only touches wrapped coils, so the film takes any contact.
  • One flow. Each station hands the coil to the next on conveyors, with no crane moves.

Ring turns per coil

Worked example (illustrative).

Item Value
Film width (illustrative) 100 mm
Overlap per pass (illustrative) 50%
Advance per ring turn, 100 × 0.5 50 mm
Coil outer circumference (illustrative) 3,000 mm
Ring turns for one layer, 3,000 ÷ 50 60 turns

This is a simple outer-circumference estimate; on the line we also allow for coil width and extra overlap at the bore.

What we set per line

Setting Depends on
Overlap Protection level and transport
Film Stretch film width and pre-stretch
Tilt Coil weight and target position
Stacking Coils per stack and layer pads

Selection checklist

  • Coil OD, ID, width and weight.
  • Coil position in and out of the line.
  • Film overlap and layers.
  • Coils per hour.
  • Stack pattern.
  • Floor space.

Safety

  • Keep clear of the upender and wrapping ring while they move.
  • Stay outside the fenced gantry area.
  • Lock out before clearing a film jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: What does the line do? A: It tilts each slit coil, wraps it eye-through with film and stacks it with a gantry.

Q: Why tilt before wrapping? A: The upender turns the coil 90 degrees so the ring shuttle can pass through the open bore.

Q: How many ring turns does a coil need? A: Circumference divided by advance per turn; 60 turns at 50% overlap on 100 mm film in the worked example.

Q: What overlap do you use? A: We set it per protection level and transport route.

Q: Can the gantry stack different coil sizes? A: Yes, we set the stack pattern per coil size.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a slit coil packing line in three steps:

  1. Submit your layout drawing with coil sizes, weights and coils per hour, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the slitter exit layout.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Ring turns: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10