High speed online automatic wire winding machine

Executive summary This video shows an automatic wire winding machine forming a tight, layered coil of thin metal wire on a rotating blue worktable, running without an operator at the winding station. The footage also shows workers adjusting a separate large-wheel spool unit by hand. No power, speed, or capacity figures appear in the video — verify those with the manufacturer.

The machine in action

The winding sequence is short and clear. From about 0–8 seconds, silver metal wire (visually consistent with steel or copper wire, roughly 2–4 mm in diameter) feeds down through an upper guide-roller and tension assembly onto a blue rotating worktable. The table spins fast enough to blur the wire, while the feed mechanism travels axially so the wire builds up in even layers into a disc-shaped coil, roughly 30–50 cm in outer diameter.

The winding close-up returns around 128–136 seconds: the coil visibly grows in height (from roughly 20 cm toward 40 cm), with even gaps between layers and a vertical guide arm keeping the wire path stable. No operator is present at the machine during these high-speed segments.

At the end, the coil stops rotating and sits on the table, apparently waiting to be removed. No automatic unloading, cutting, or tying action is shown.

What the video shows

Time What happens
~0–8s High-speed winding: wire feeds through top guide rollers onto the spinning blue table; tight disc coil forms
~12–36s Camera pans across the workshop; a worker in a red hard hat walks past and later bends over cables on the floor
~40–68s Static views of the hall; workers move around; the winding machine is idle in these shots
~72–116s Two workers (red and white hard hats) manually feed and adjust wire on a separate orange large-wheel spool unit; low-speed or manual winding
~128–136s Back to the automatic machine: close-up of the coil building up in even layers at speed
~140s Wide shot; machine idle or at standby, no one nearby

Machine structure at a glance

Based on what is visible:

  • Frame: blue painted steel, bolted construction, stable base with yellow safety marking blocks
  • Winding station: round blue rotating table carrying the coil
  • Wire guide: upper multi-groove roller set plus a tension device with adjustable sliders; a vertical blue guide post with a sliding arm distributes the wire
  • Drive: grey motor with gearbox at the lower right, belt/gear drive, yellow protective cover over the motor area
  • Controls: a panel on the left side of the frame with a red button (very likely an emergency stop), several small indicator lights, and possibly a selector switch — no clear screen
  • Separate spool unit: a long blue beam frame carrying a large orange spool wheel, used in the manual segment

Direct observation notes

  • Silver metal wire winds at high speed onto a blue rotating worktable, forming a tight disc coil; wire guide and tension mechanisms sit above; no operator on screen (≈0–8s).
  • A worker wearing a red hard hat and dark blue work clothes walks past the equipment; a second long blue machine with a large orange wheel is visible in the background (≈12–16s).
  • The workshop contains a thick orange column, a yellow door frame marked “6”, a black industrial fan, and loose cables and tools on the floor (≈20–28s).
  • Control panel on the left side of the frame: one red round button (possibly an emergency stop), several small indicator lights, no clear display.
  • Wire is visibly guided through the upper roller and tension assembly; coil layers are tight and even; no burrs or oxidation visible on the wire.
  • Two workers manually feed and adjust wire around the orange large-wheel unit; all actions in that segment are by hand (≈72–116s).
  • The automatic winding close-up resumes at ≈128s; coil height increases during the shot; the video ends with the machine idle.
  • The only readable text is the watermark “FHOPEGROUP / PACKING SOLUTION FOR YOU” and the number “6” on the door frame.

What the video does not show

The footage leaves most buying-critical information unanswered:

  • Rated power, voltage, frequency
  • Maximum winding speed (m/min or rpm) and cycle time
  • Wire diameter range and coil weight limits
  • PLC/HMI model and parameter-setting screens
  • Safety certifications (CE/UL etc.) or interlock details
  • Automatic cut, tie, and unload functions
  • Maintenance schedule and spare parts policy

Check with the manufacturer on all of the above before comparing quotations.

Fit criteria for buyers

This machine suits buyers who need continuous, repeatable coil winding of thin metal wire with minimal operator involvement at the winding head. Judging from the footage, it is a better match when:

  • Coil shape and layer uniformity matter more than manual flexibility
  • One operator can tend the station while the machine does the winding
  • The coil diameter fits roughly the 30–50 cm range seen in the video

It may be a poor fit if you need full guarding, closed-loop tension data, automated unloading, or unattended operation — none of these are demonstrated.

What to verify with the manufacturer

  1. Winding speed range for your specific wire diameter and material
  2. Tension control: is it open-loop manual or sensor-based closed loop?
  3. Safety compliance with your local regulations (guarding, e-stop layout, interlocks)
  4. Changeover between coil sizes (different winding arbor diameters)
  5. Options for automatic cut-off, tail tucking, and coil doffing
  6. Warranty, spare parts lead time, and remote diagnostics support

FAQ

Does the machine unload finished coils by itself? Not shown in the video — the finished coil stops and waits on the table. Check with the manufacturer about unload options.

What wire materials does it handle? The video shows shiny silver wire, consistent with steel or copper wire. Material and diameter range limits — check with the manufacturer.

Is it fully automatic? The winding segment runs unattended and appears automatic; the footage also shows workers manually winding on a separate spool unit, so treat “online automatic” claims as covering the winding head, not the full handling chain.

Are there safety guards? Only partial blue railings are visible around the winding area; no full enclosure, light curtain, or warning labels appear. Confirm the guarding package with the manufacturer.

How fast does it wind? The footage shows visibly high speed with motion blur, but no measured figure. Any rpm or m/min value must come from the manufacturer.

Safety observations

The video shows an open work face around the rotating table, cables and tools on the floor near the machines, and people working close to the equipment during the manual segment. These are observations from the footage, not a judgment of the delivered configuration — buyers should request the full safety specification, including e-stop placement, guarding, and applicable compliance documents.

Maintenance pointers (derived)

No maintenance content appears in the video. Standard practice for this machine type suggests checking guide rollers and tension sliders for wear, keeping the floor around the machine clear of cables, and confirming lubrication points and consumable lists — but the actual schedule must come from the manufacturer’s manual.

Source and method

This article is based solely on the video above. The footage was analyzed frame-by-frame with a vision model on sampled stills; the video contains background music only, with no narration, so no speech was transcribed. Anything not visible in the frames is either omitted or explicitly marked for verification.

Related reading

Next step

If this winding process matches your wire or cable product, contact us through the FHOPE video contact page to discuss your coil size, wire spec, and automation requirements.

Published: 2026-09-03