Streamlining Pipe Handling: The FHOPE Fully Automatic Pipe Coiler & Strapper
In modern pipe manufacturing and distribution, efficiency, safety, and product consistency are paramount. The FHOPE Fully Automatic Pipe Coiler and Strapping Machine represents a significant advancement in automating the end-of-line handling process for various types of flexible pipes. This integrated system seamlessly manages pipe winding, coiling, cutting, strapping, and out-feeding, minimizing manual intervention and maximizing operational throughput. As demonstrated in the video above, this automatic pipe coiler provides a robust solution designed for demanding industrial environments.
1. Key Features and Technical Specifications
Understanding the capabilities of this automated system requires a closer look at its features and technical parameters.
Core Features:
- Fully Automated Operation: From pipe infeed to strapped coil ejection, the process requires minimal operator oversight.
- Integrated Strapping: Automatic strapping stations secure the coil for stable handling and transport. Typically features 2-4 adjustable strapping points.
- Precision Winding: Ensures neat, tightly wound coils according to preset parameters.
- Variable Speed Control: Synchronizes with extrusion line speed for seamless integration.
- User-Friendly Interface: PLC control with an HMI touchscreen allows for easy parameter setting (coil dimensions, strapping positions, etc.) and monitoring.
- Material Versatility: Designed to handle a range of common pipe materials effectively.
Technical Data Comparison / Specifications:
- Applicable Pipe Outer Diameter (OD): 10mm – 65mm (specific range depends on machine version)
- Coil Inner Diameter (ID): Adjustable, typically 400mm – 800mm
- Coil Outer Diameter (OD): Adjustable, typically up to 1200mm
- Coil Width: Adjustable, typically 100mm – 500mm
- Maximum Coiling Speed: Variable, often up to 60 meters/minute (synchronized with line speed)
- Strapping Material: Compatible with PP or PET strap
- Control System: Siemens/Allen-Bradley PLC & HMI (or equivalent)
- Power Requirements: 380V/50Hz/3Ph (customizable based on regional standards)
- Pneumatic Requirements: Typically 0.5 - 0.7 MPa compressed air
2. Design, Structure, and Key Components
The FHOPE automatic coiler is engineered for reliability and performance in continuous operation environments.
- Design Philosophy: The design prioritizes robust construction using high-quality steel, safety integration with necessary guarding and interlocks, and ease of maintenance. Its modular nature often allows for customization based on specific production needs.
- Structural Integrity: Built on a heavy-duty frame to withstand vibrations and ensure long service life.
- Key Components Breakdown:
- Infeed Guide & Tension Control: Ensures the pipe feeds smoothly into the coiling unit without excessive slack or tension. May incorporate an accumulator for line speed fluctuations.
- Coiling Head/Winder: The core mechanism that forms the pipe into a coil. Designed for precise diameter control.
- Traversing Unit: Moves back and forth across the coil width, layering the pipe accurately and evenly. Critical for stable, well-formed coils.
- Length Counting & Cutting Unit: Accurately measures the pipe length and performs a clean, automated cut once the target length is reached.
- Strapping Head(s): Positioned strategically to apply straps around the finished coil circumference. Utilizes heat sealing or friction welding depending on the strap type.
- Coil Ejection & Outfeed System: Automatically pushes the completed and strapped coil onto a conveyor or holding station for removal.
- Central Control Cabinet: Houses the PLC, drives, and electrical components, with an external HMI panel for operator interaction.
3. Operational Advantages and User Experience
Implementing the FHOPE automatic pipe coiling system yields tangible benefits for manufacturers and distributors.
- Significant Labor Reduction: Automates tasks previously requiring manual winding, cutting, and strapping, freeing up personnel for higher-value activities.
- Enhanced Workplace Safety: Enclosed mechanisms and automated handling drastically reduce risks associated with manual pipe manipulation and strapping tools.
- Consistent Product Quality: Produces uniform coils with consistent dimensions, winding tension, and strap placement, improving product presentation and stackability.
- Increased Production Throughput: Capable of matching or exceeding the output speeds of modern extrusion lines, eliminating bottlenecks.
- Material Handling Flexibility: Efficiently processes various polymer pipes, including:
- HDPE (High-Density Polyethylene)
- PE (Polyethylene)
- PERT (Polyethylene of Raised Temperature Resistance)
- PEX (Cross-linked Polyethylene)
- Flexible PVC variants
- Seamless Line Integration: Designed to function as an integral part of a complete extrusion and downstream processing line.
automatic coiler for hose and plastic pipe
From an operator's standpoint, the system offers ease of use through the touchscreen interface, quick parameter adjustments for different pipe sizes or coil specifications, and clear diagnostic feedback.
4. Industry Applications
The FHOPE automatic coiling and strapping machine is indispensable in facilities manufacturing pipes for:
- Plumbing and heating (PEX, PERT)
- Water distribution and irrigation (HDPE, PE)
- Telecommunications conduit
- Automotive and industrial tubing
It streamlines the final packaging stage, ensuring pipes are prepared efficiently for warehousing, bulk shipment, or direct distribution to customers. The automation aligns with industry trends towards leaner manufacturing and reduced manual handling.
5. Conclusion
The FHOPE Fully Automatic Pipe Coiler and Strapping Machine offers a comprehensive solution for automating pipe handling challenges. By integrating winding, cutting, strapping, and ejection into a single, efficient unit, it delivers significant improvements in productivity, safety, and coil quality consistency. Its robust design, technical capabilities, and adaptability make it a valuable asset for any operation looking to optimize its pipe manufacturing or distribution processes.
For further details or inquiries:
info@fhopepack.com
