Automatic horizontal corrugated pipe wrapping packing machine

Advanced Horizontal Orbital Wrapping System for Corrugated Pipes: Enhancing Protection and Efficiency

Corrugated pipes, essential components in drainage, construction, and infrastructure projects, present unique packaging challenges due to their shape, length, and susceptibility to handling damage. Addressing these challenges requires specialized automated solutions. The FHOPE automatic horizontal corrugated pipe wrapping machine represents an advanced system engineered specifically for the efficient and secure packaging of these products. Drawing upon principles observed in orbital wrapping technology patents (e.g., concepts related to rotating ring film applicators and tension control mechanisms often cited in patents like those in USPTO classes B65B 11/04 and B65B 13/02), this machine delivers reliable performance for demanding industrial environments.

Core Technology: Orbital Stretch Wrapping

At the heart of the system lies a robust orbital wrapping mechanism. This technology involves a rotating ring carrying a spool of stretch film that revolves around the pipe as it is conveyed horizontally through the machine's aperture.

Key Operational Features:

• Horizontal Through-Feed: Pipes are fed longitudinally through the wrapping ring, allowing for continuous wrapping of long products without rotation of the pipe itself, crucial for handling potentially flexible or heavy items.
• Precise Film Application: Advanced film carriage systems, often incorporating powered pre-stretch capabilities (achieving ratios up to 250-300% as documented in packaging research studies focusing on film yield optimization), ensure consistent film tension and overlap. This precise control is vital for load containment and minimizing film consumption, a key metric highlighted in packaging efficiency reports.
• Automated Conveying: Integrated powered conveyors (roller or belt-based) manage the infeed and outfeed of the pipes, ensuring smooth transitions and synchronized movement with the wrapping process. Automation reduces manual handling, mitigating risks of workplace injuries and increasing throughput.

Technical Specifications Overview

While specific configurations may vary, typical parameters for such advanced horizontal wrapping systems include:

• Pipe Diameter Range: Accommodates a wide spectrum of standard corrugated pipe sizes. (Specify typical range if known, e.g., 50mm - 600mm)
• Wrapping Ring Speeds: Adjustable rotation speeds to match desired throughput and wrap quality. (e.g., up to 60 RPM)
• Film Specifications: Compatible with standard LLDPE stretch films.
  • Film Width: (e.g., 500mm)
  • Film Thickness: (e.g., 17-35 microns)
• Overlap Control: Electronically adjustable film overlap percentage for tailored protection levels.
• Control System: PLC (Programmable Logic Controller) with HMI (Human-Machine Interface) for intuitive operation, parameter adjustments, and diagnostics.
• Power Requirements: (Specify voltage/phase/frequency, e.g., 380V/3Ph/50Hz or as per regional standards)
• Construction: Heavy-duty steel frame for durability and stability in industrial settings.

Benefits and Advantages for Packaging Operations

Implementing the FHOPE horizontal corrugated pipe wrapper offers tangible benefits, aligning with goals frequently emphasized in publications like Packaging World:

1. Enhanced Product Protection

The tightly applied stretch film cocoon provides multi-faceted protection:

• Abrasion Resistance: Shields pipe surfaces during transport and storage.

• Contamination Barrier: Protects against dust, dirt, and moisture ingress.

• Unitization: Keeps bundles of pipes (if applicable) secure and stable, preventing shifting and potential damage. Research consistently shows proper stretch wrapping significantly reduces transit damage for palletized or unitized goods.
  

  

  2. Increased Operational Efficiency

• Automation: Fully automated wrapping cycle minimizes labor requirements compared to manual or semi-automatic methods.

• Throughput: Optimized cycle times contribute to higher packaging output, meeting production demands.

• Reliability: Robust design ensures consistent performance and uptime, crucial for production line integration.

3. Material Cost Optimization

• Powered Pre-Stretch: Maximizes the yield from each roll of stretch film, leading to significant material savings over time. Industry studies often report film usage reductions of 50% or more compared to hand wrapping or machines without effective pre-stretch.
• Consistent Application: Automated control eliminates inconsistencies found in manual wrapping, preventing excessive film use.

4. Versatility and Customization

The system's adjustable parameters – including wrapping speed, film tension, conveyor speed, and overlap – allow users to fine-tune the wrapping process for different pipe dimensions, weights, and required protection levels. This flexibility makes it suitable for diverse product ranges.

Industry Applications

This type of horizontal orbital wrapping technology is indispensable in sectors including:

• Building Materials Manufacturing
• Infrastructure and Civil Engineering Supply
• Plastics Extrusion Industries
• Agricultural Drainage Solutions

For manufacturers and distributors dealing with corrugated pipes, investing in an automated horizontal wrapping solution like the FHOPE machine is a strategic move towards improved product integrity, optimized operational costs, and enhanced packaging line productivity.

Learn more about specialized packaging solutions for elongated products:
https://www.fhopepack.com/Hose-packaging-machine/