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Showcase: Coil Packing Line In USA

This is the Coil Packing Line designed for USA customer that was designed to enhance the safety and speed of coil packaging operations. It integrates cutting-edge automation technologies to ensure precise and secure wrapping, thereby optimizing productivity and reducing material waste in American manufacturing sectors.

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CE Certified

ISO 9001

2 Year Warranty

98%

Efficiency Rate

2 Year

Full Warranty

Showcase: Coil Packing Line In USA

Problems Facing the Customer's Factory

Operation Safety

At the customer’s factory, steel coils are often handled manually using cranes. This method increases the risk of workplace accidents and creates significant inefficiencies. Manual wrapping leads to inconsistent packaging quality and exposes workers to unnecessary safety hazards.

Product Quality Recall

A lack of production logging made tracking specific coils nearly impossible. This led to frequent product recalls of entire batches due to isolated issues, resulting in heavy financial losses and wasted production time.

Efficiency & Labor Shortage

Chronic labor shortages have slowed production rates. Relying on manual labor for heavy coil handling and packaging increases operational costs and delays. Automation is no longer optional—it is crucial for maintaining a competitive workflow.

Solutions to the Challenges

a. Turnstile

Multiple arms allow for efficient storage and loading without constant crane use. It ensures seamless rotation and reduces human intervention, making the process faster and safer.

b. Down Ender

Rotates coils from horizontal to vertical positions using a precise hydraulic system. It handles weights from 100 kg to 4000 kg while protecting the coil surface from damage.

c. Coil Wrapping Machine

Automates the application of stretch film or paper. Adjustable tension and speed ensure consistent protection and high-speed packaging to meet industrial demands.

d. Coil Stacking Machine

Uses vacuum technology and hydraulic lifting to stack coils onto pallets with precision. This removes manual lifting and ensures uniform stacking for stable transport.

e. Printer Integration

Labels each coil with dimensions, weight, and batch numbers. This improves traceability and streamlines inventory management, effectively solving the recall issue.

f. ERP-Connected Control System

The PLC system logs real-time data into the factory's ERP. This provides full transparency from production to shipping, allowing for rapid defect identification.

Final Result

The customer is highly satisfied with the new automated line. Safety has improved, recalls are minimized through digital tracking, and productivity has soared despite labor shortages. The workforce is now more efficient and focused on high-value tasks.

Technical Specifications

Outer Diameter (OD): 800-1600mm
Inner Diameter (ID): 508mm
Width: 30-400mm
Coil Weight: 100-4000kg
Max Stacking Weight: 6000kg per pallet
Packing Speed: 20-35 coils per hour
Wrapping Speed: Up to 70 rpm
Control System: Advanced PLC with HMI Touchscreen
Voltage: 240/480 V, 50/60 Hz, 3 Phase (USA Compatible)

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Showcase: Coil Packing Line In USA

A high-performance, modular system engineered for North American industrial standards. Automating the transition from slitting lines to ready-to-ship palletized products with integrated Siemens PLC controls and ERP connectivity.

Automated Vertical Steel Coil Packing Line

Challenges Faced by the Factory

Operation Safety

Manual handling with cranes increases workplace accident risks and creates workflow bottlenecks. Manual wrapping leads to inconsistent quality and physical strain on workers.

Quality & Recalls

A lack of digital tracking meant identifying defective coils from specific batches was impossible, leading to expensive, repetitive product recalls and financial losses.

Labor Shortages

High dependency on manual labor resulted in slower production rates and increased operational delays. Automation became the only viable path to scale.

Automated Solutions

a. Turnstile (Multi-Arm) Allows efficient loading/storage without constant crane use, streamlining movement and improving safety.

b. Hydraulic Down-Ender Precisely rotates coils (100kg - 4000kg) between horizontal and vertical positions, preventing surface damage.

c. Orbital Wrapping Machine Automates stretch film application with adjustable tension, ensuring consistent protection and high speeds.

d. Automatic Stacking Machine Uses vacuum/hydraulic technology for precise palletizing, eliminating manual lifting risks.

e. Integrated Label Printer Prints real-time batch data and dimensions, ensuring full traceability and reducing recall errors.

f. ERP Control System Siemens PLC tracks data in real-time, providing transparency from production to shipping.

Technical Specifications

Category	Parameter	Specifications
Coil Specs	Weight Range	30 kg – 25,000 kg
	Outer Diameter (OD)	500 mm – 2,100 mm
	Width	8 mm – 1,900 mm
Performance	Packing Speed	25 – 40 coils per hour (Slit)
Control	PLC System	Siemens S7-1200 / 1500F Series
Utilities	Power Supply	380V – 480V, 50/60Hz, 3 Phase

Reference Investment Range (EXW)

$171,168 USD — Economic Slit Line (30–300kg)

$361,168 – $381,168 USD — Standard Automated Industrial Line (1–5 Tonnes)

$450,000 – $550,000+ USD — High-End Heavy Duty Line (11–25+ Tonnes)

*Add-on components (Timber feeders, Orbit wrappers) available upon request.

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Visual Details

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See It In Action

Watch How It Works

Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.

High Throughput

Up to 60 coils per hour

Consistent Quality

Every wrap meets spec

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