Slit Coil Strapping, Wrapping and Stacking Line: Working Out the Payback From Your Own Figures

Executive summary This clip shows the stations of our slit coil lines: a strapping press, wrapping stations, an orbital eye-through wrapper and gantry stackers. Rather than quote a payback time, we give a simple formula so you can check the investment against your own labour, damage and throughput figures.

Table of Contents

What the clip shows

Step What you see
Strapping A strapping press station bands a flat coil
Wrapping Wrapping stations cover coils in film
Eye-through An orbital ring wraps the coil through the eye
Stacking A gantry and a hooded stacker build stacks
Lines Several of our lines in the workshop

Cost items to count

Cost item What to count
Labour People per shift on packing today
Damage Claims from scratches, rust and loose wraps
Throughput Coils waiting for packing
Materials Strap and film used per coil

Payback formula

Worked example (illustrative). Payback in years = line cost ÷ yearly saving.

Item Value
Labour saved per year (illustrative) 60,000 USD
Damage claims avoided per year (illustrative) 20,000 USD
Yearly saving, 60,000 + 20,000 80,000 USD
Line cost (illustrative) 200,000 USD
Payback, 200,000 ÷ 80,000 2.5 years
Packing time per coil today (illustrative) 10 min
Packing time per coil on the line (illustrative) 2 min

What we set per line

Setting Depends on
Stations Which manual jobs to replace
Strap and film Spec per coil
Stacking Stack pattern
Output Slitter rate

Selection checklist

  • Coil OD, ID, width and weight.
  • Coils per slitting cut.
  • Straps per coil.
  • Film layers.
  • Stack pattern and pallet size.
  • Coils per hour.

Safety

  • Keep clear of the upender, strapping head and wrapping ring while they move.
  • Stay outside the fenced stacking area.
  • Lock out before clearing a jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: How do I work out payback? A: Line cost divided by yearly saving; 2.5 years in the worked example.

Q: What counts as saving? A: Labour and damage claims in the worked example; strap and film savings can be added.

Q: Do you promise a payback time? A: No, it depends on your figures; we work it out with you.

Q: Which stations are in the clip? A: Strapping, wrapping, eye-through wrapping and stacking.

Q: Can stations be added later? A: Yes, we plan floor space for stations added later.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a slit coil packing line in three steps:

  1. Submit your layout drawing with coil sizes, output, crew and damage figures, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the slitter exit.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Payback: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10