FPH-700 Full size hose coil wrapping machine
The FPH-700 is an automated wrapping machine engineered for securing and protecting large-diameter hose coils using stretch film. This system is specifically designed to handle substantial coil sizes commonly found in industrial and hydraulic hose manufacturing and distribution environments, providing a consistent and secure packaging solution.
1. Technical Specifications of the FPH-700
Understanding the machine's capabilities is crucial for assessing its suitability for specific packaging requirements. Key technical parameters for the FPH-700 typically include:
- Applicable Coil Outer Diameter (OD): e.g., 1500mm - 2300mm (Subject to configuration)
- Applicable Coil Inner Diameter (ID): e.g., 800mm - 1600mm (Subject to configuration)
- Applicable Coil Width: e.g., 500mm - 700mm (Subject to configuration)
- Maximum Coil Weight: e.g., Up to 2000 kg
- Wrapping Material: LLDPE Stretch Film (Standard widths like 500mm)
- Turntable Speed: Variable, e.g., 3-12 rpm (Adjustable via inverter)
- Film Carriage: Powered pre-stretch unit (e.g., up to 250% pre-stretch ratio)
- Control System: PLC (Programmable Logic Controller) with HMI (Human Machine Interface) touch screen
- Power Supply: e.g., 380V, 50Hz, 3-Phase (or specified equivalent)
- Machine Dimensions: Varies based on configuration, requires adequate floor space.
(Note: Specific parameters may vary based on customization and model version. Always refer to the manufacturer's official documentation for precise data.)
2. Operational Workflow
The FPH-700 automates the hose coil wrapping process, typically following these steps:
- Coil Loading: The large hose coil is placed onto the machine's turntable, often using a forklift or C-hook.
- Program Selection: The operator selects the appropriate wrapping parameters (e.g., number of top/bottom wraps, film overlap, tension) via the HMI.
- Cycle Start: The operator initiates the wrapping cycle.
- Film Attachment: The machine automatically attaches the stretch film tail to the coil.
- Rotation and Wrapping: The turntable rotates the hose coil while the film carriage moves vertically, applying the stretch film according to the selected program. The powered pre-stretch unit elongates the film, maximizing yield and ensuring load stability.
- Film Cut and Clamp: Upon cycle completion, the machine automatically cuts the film and clamps it, ready for the next cycle.
- Coil Unloading: The securely wrapped hose coil is removed from the turntable.
3. Key Features and Components Explored
The efficiency and reliability of the FPH-700 stem from its core components:
- Heavy-Duty Turntable: Designed to support and rotate heavy hose coils smoothly. Often utilizes a robust chain or slew ring drive system.
- Powered Pre-Stretch Film Carriage: This critical component stretches the film before application. This significantly reduces film consumption (cost savings) and increases the holding force on the coil for better stability. Adjustments allow for optimizing stretch based on film type and load requirements.
- Vertical Film Carriage Mast: Guides the film carriage's ascent and descent, ensuring even film application across the coil's width.
- Adjustable Tension Control: Electronically controlled tension ensures consistent film tightness throughout the wrap cycle, preventing both film breaks (too tight) and loose wraps (too loose).
- PLC Control with HMI: Provides user-friendly operation, parameter adjustments, diagnostics, and the ability to store multiple wrapping programs for different coil sizes or requirements.
- Safety Features: Typically includes safety fencing, light curtains, emergency stop buttons, and sensor-based systems to protect operators during operation.
4. Advantages in Industrial Hose Packaging Applications
Utilizing an automated wrapping machine like the FPH-700 offers distinct advantages over manual or semi-automatic methods, particularly for large coils:
- Enhanced Product Protection: A tight, consistent stretch film wrap shields hose coils from dust, moisture, abrasion, and UV exposure during storage and transit.
- Improved Load Stability: Uniform wrapping tension and proper film overlap secure the coil, preventing unwinding or shifting, which is crucial for safe handling and transportation.
- Increased Operational Efficiency: Automating the wrapping process significantly reduces the time and labor required compared to manual wrapping, increasing overall throughput.
- Reduced Material Consumption: The powered pre-stretch system optimizes film usage, leading to lower consumable costs per coil wrapped.
- Consistent Wrap Quality: Eliminates the variability inherent in manual wrapping, ensuring every coil is wrapped to the same standard.
- Improved Workplace Safety: Reduces the need for manual handling and maneuvering around heavy, potentially unstable coils during the wrapping process.
5. Practical Implementation Considerations and Experience
Integrating a machine like the FPH-700 requires forethought:
- Space Allocation: Ensure sufficient floor space for the machine footprint, loading/unloading zones, and safety clearances.
- Foundation: Verify the floor can support the machine and coil weight.
- Power and Air Supply: Confirm availability of the correct electrical power and compressed air (if required for pneumatic components).
- Operator Training: Proper training on machine operation, program settings, film loading, and basic troubleshooting is essential for optimal performance and safety.
- Workflow Integration: Consider how the machine fits into the overall production or warehousing flow, including coil transport to and from the wrapper.
- Addressing Manual Wrapping Challenges: Many facilities adopt such machinery to overcome issues like inconsistent wrap tension leading to transit damage, high labor costs associated with manual wrapping large coils, and ergonomic concerns for workers. The FPH-700 directly addresses these points through automation and controlled processes.
6. Maintenance for Longevity
Routine maintenance ensures the FPH-700 operates reliably:
- Regular cleaning of sensors and moving parts.
- Lubrication of chains, bearings, and guides as per manufacturer recommendations.
- Inspection of film rollers, cutting blades, and clamping mechanisms.
- Periodic checks of electrical connections and safety systems.
In summary, the FPH-700 full-size hose coil wrapping machine provides a specialized, automated solution for packaging large hose coils. Its technical features translate directly into improved protection, stability, efficiency, and safety compared to manual methods, making it a significant consideration for manufacturers and distributors handling substantial hose volumes.
