Now Available Worldwide

Economy Copper Coil Packing Line

FHOPE’s Economy Copper Coil Packing Line automates handling and stacking for small to medium processors. This cost-effective solution targets hazardous manual tasks, reducing labor requirements by 60-70% while increasing throughput by 200-300%. Achieve rapid ROI within 6-12 months through enhanced workplace safety and streamlined operational efficiency with minimal capital investment.

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CE Certified

ISO 9001

2 Year Warranty

98%

Efficiency Rate

2 Year

Full Warranty

Economy Copper Coil Packing Line

Visual Details

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Economy Copper Coil Packing Line - Detail 2

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Economy Copper Coil Packing Line - Detail 3

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Economy Copper Coil Packing Line - Detail 4

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See It In Action

Watch How It Works

Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.

High Throughput

Up to 60 coils per hour

Consistent Quality

Every wrap meets spec

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Economy Copper Coil Packing Line

Automated handling and stacking solution for small to medium copper processors.

PRODUCT OVERVIEW

The Economy Copper Coil Packing Line is designed for small to medium-sized copper processing facilities, automating the most labor-intensive and hazardous operations: coil handling and stacking. This cost-effective configuration solves core challenges with minimal investment:

Reduces labor requirements by 60-70%
Increases throughput by 200-300%
Dramatically improves workplace safety

Capacity: 5,000-20,000 tons/year | Investment: $120,000-$180,000 | ROI: 6-12 months

KEY HIGHLIGHTS

Advantage	Benefit Detail
Fast ROI	Payback in 6-12 months through significant labor savings
Safety First	Eliminates dangerous manual coil flipping and heavy manual labor
Compact Design	Only 8m×5m footprint, easily fits into existing facilities
Easy Operation	User-friendly PLC control; operators can be trained in 1-2 days

SYSTEM CONFIGURATION (2+3+8+9)

Component	Detailed Function
Turnstile (Component 2)	Receives coils from the production line and provides precise orientation rotation.
Coil Downender (Component 3)	Safely flips vertical coils to a horizontal position using hydraulic synchronization.
Coil Centering (Component 8)	Uses laser positioning to ensure +/- 3mm accuracy before stacking.
Coil Stacking (Component 9)	Automated stacking system, supporting up to 3 layers in various patterns.

CORE FEATURES & FUNCTIONS

1. Turnstile System

Receives coils, rotates to correct orientation via servo-controlled positioning. Saves 1-2 workers and reduces required floor space by 40%.

2. Coil Downender

Uses a hydraulic system with synchronized cylinders and dual locking mechanisms to prevent accidental drops. Includes load sensors and emergency retract functions.

3. Coil Centering Machine

Laser measurement combined with hydraulic pushers automatically calculates and compensates for position variations to ensure perfect alignment.

4. Coil Stacking Machine

Supports Forkarm stacking (standard) or Vacuum/Magnet (optional). Patterns include Single-layer, Two-layer pyramid, and Three-layer stability-analyzed stacks.

PERFORMANCE COMPARISON

Metric	Before Automation	After Automation	Improvement
Coils per Hour	2-3	6-10	+200-300%
Labor Required	4-6 persons	1-2 persons	-60-75%
Stacking Accuracy	±50-100mm	±5-10mm	+90%
Safety Incidents	2-4 / year	0-1 / year	-75%
Coil Damage	1-2%	< 0.5%	-60%

INVESTMENT & ROI ANALYSIS

Annual Savings Estimate

Category	Annual Amount (USD)
Labor Savings (2-4 persons)	$60,000 - $100,000
Damage Reduction	$5,000 - $15,000
Efficiency Gains	$20,000 - $40,000
Total Annual Savings	$85,000 - $155,000

3-Year Net Savings: $255,000 - $465,000
5-Year Net Savings: $425,000 - $775,000

SYSTEM LIMITATIONS

The Economy Configuration does NOT include:

❌ No automated wrapping or protective packaging
❌ No strapping for transport security
❌ No automated weighing or labeling
❌ No pallet handling capabilities

IMPLEMENTATION TIMELINE

From Site Survey to Full Production: 8 Weeks (Fabrication takes approx. 3-4 weeks, Installation 1 week).

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description: "Economy Copper Coil Packing Line - Automated handling & stacking. 60-70% labor reduction, 6-12 month ROI. Ideal for 5,000-20,000 tons/year."

???? Quick Summary: Automates coil handling & stacking | Capacity: 5,000-20,000 tons/year | Investment: $120K-$180K | ROI: 6-12 months

At a Glance

???? Capacity	???? Investment	⏱️ Payback	???? Footprint
6-10 coils/hr	$120,000-$180,000	6-12 months	8m × 5m (40㎡)

???? Load Range	⚡ Power	???? Control	????️ Safety
5-25 tons	35kW	PLC + 10" HMI	CE certified

System Components

#	Component	Function	Key Spec
2	Turnstile	Coil orientation	90°/180° rotation
3	Downender	Vertical→Horizontal	25-40 sec/cycle
8	Centering	Precision alignment	±3mm accuracy
9	Stacking	Organized stacking	Up to 3 layers

Technical Specifications

Category	Parameter	Value
Coil Size	Inner Diameter (ID)	508-762mm
	Outer Diameter (OD)	800-1800mm
Performance	Processing Speed	6-10 coils/hour
	Centering Accuracy	±3mm
Stacking	Method	Forkarm (std), Vacuum/Magnet (opt)
	Max Height	3 layers
Utilities	Power	380V/50Hz, 35kW
	Air Supply	0.6-0.8MPa, 100L/min

Before vs After Automation

Metric	Before	After	Improvement
???? Throughput	2-3 coils/hr	6-10 coils/hr	+200-300%
???? Labor	4-6 persons	1-2 persons	-60-75%
???? Stacking Accuracy	±50-100mm	±5-10mm	+90%
⚠️ Safety Incidents	2-4/year	0-1/year	-75%
???? Coil Damage	1-2%	<0.5%	-60%
???? Floor Space	50-60㎡	40㎡	-20%

Investment & ROI

Cost Breakdown

Item	Cost (USD)
Equipment	$120,000-$180,000
Installation	$10,000-$20,000
Training	Included
Total	$130,000-$200,000

Annual Savings

Source	Savings (USD/yr)
Labor (2-4 persons)	$60,000-$100,000
Damage Reduction	$5,000-$15,000
Efficiency Gains	$20,000-$40,000
Total	$85,000-$155,000

???? Return on Investment

Payback: 6-12 months | 3-Year Net: $255K-$465K | 5-Year Net: $425K-$775K

Ideal For

✅ Best Fit	???? Industry
5,000-20,000 tons/year	Copper tube manufacturers
Limited automation budget	Copper wire producers
High labor turnover concerns	Local distributors
Safety improvement needed	Start-up processors

What's Included / Not Included

✅ Included	❌ Not Included
Turnstile orientation	Wrapping/packaging
Automated flipping	Strapping for transport
Precision centering	Weighing system
Forkarm stacking	Labeling capability
PLC control system	Pallet handling
CE safety certification

Upgrade Path

When	Trigger	Recommended Upgrade
Short-term	Export packaging needs	Add Wrapping Machine (Comp. 7)
Medium-term	Production >15,000 tons	Add Strapping (Comp. 6)
Long-term	Customer traceability	Add Weighing + Labeling (Comp. 4+5)

Timeline to Production

Week 1-2 ████████░░░░░░░░░░░░  Site Survey & Design
Week 3-4 ░░░░░░░░████████░░░░  Fabrication
Week 5 ░░░░░░░░░░░░░░████░░  Installation
Week 6 ░░░░░░░░░░░░░░░░████  Commissioning
Week 7 ░░░░░░░░░░░░░░░░░░██  Training
Week 8 ░░░░░░░░░░░░░░░░░░░█  Full Production

FAQ

Q: What coil weight range can this handle?

Standard: 5-25 tons. Upgrade available for heavier coils.

Q: How long for operator training?

1-2 days for basic operation. On-site training included.

Q: Can I add wrapping function later?

Yes. Reserved space for Component 7 (Wrapping) and other modules.

Q: What is the delivery time?

4-6 weeks from contract signing for standard configuration.

Compare All Models

Model	Capacity	Components	Investment	ROI	Best For
Economy	5-20K tons	2+3+8+9	$120K-$180K	6-12 mo	Entry automation
Standard	15-50K tons	2+3+7+9+10	$220K-$320K	12-18 mo	Export packaging
Advanced	30-80K tons	2+3+6+7+9+10	$380K-$500K	18-24 mo	Secure shipping
Premium	50-120K tons	2+3+4+6+7+9+10+12	$650K-$850K	24-30 mo	Quality + traceability
Ultimate	80-200K+ tons	Full 11-component	$1.3M-$2.2M	30-36 mo	Industry 4.0 factory

Product	Key Addition	When to Upgrade
Standard Line	Wrapping machine	Export packaging needed
Advanced Line	Strapping + Wrapping	Long-distance shipping
Premium Line	Weighing + Timber blocks	Premium markets
Ultimate Line	Full automation + AI	Industry 4.0 factory