Advanced Copper Coil Packing Line
Maximize export security with an integrated strapping and orbital wrapping system. Supporting 15-40 ton loads, this high-capacity line offers dual-layer protection for international standards. Managed by PLC/HMI controls, it delivers precision packaging for copper manufacturers seeking efficiency and damage-free delivery.
Advanced Copper Coil Packing Line
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Watch How It Works
Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.
Advanced Copper Coil Packing Line
Integrated Strapping + Wrapping System for International Export Standards
| Packaging Speed | Load Range | Control System | Safety Standard |
|---|---|---|---|
| 10-16 coils/hr | 15-40 tons | PLC + 17" HMI | CE, ISO 13849 PLd |
| # | Component | Function | Key Specification |
|---|---|---|---|
| 2 | Turnstile | Precision orientation | Absolute positioning +/-0.2 deg |
| 3 | Downender | Vertical to horizontal | 20-25 sec/cycle |
| 6 | Strapping Machine | Security strapping | 2-4 straps/coil, PET or Steel |
| 7 | Wrapping Machine | Protective wrapping | 4-10 layers programmable |
| 10 | Stacking Station | Final staging | Conveyor or Turntable options |
Fig 1. High-speed integrated strapping and orbital wrapping layout
| Metric | Wrapping-Only Line | Advanced (Combined) | Advantage |
|---|---|---|---|
| Target Market | Domestic / Short-haul | Global Export | Max Security |
| Damage Rate | 0.3 - 0.5% | < 0.1% | -70% Damage |
| Insurance Cost | Standard | 20-30% Reduction | Direct ROI |
| Customer Approval | 85% | 99% | Tier 1 Supplier ready |
Projected 5-Year Net Value Creation: $1.02M - $1.97M
- Week 1-3 Site Survey & Engineering
- Week 4-8 Fabrication & Factory Test
- Week 9-11 Delivery & Mechanical Install
- Week 12-14 Controls, Commissioning & Training
- Week 15 Full Production Ready
Q: What is the benefit of PET vs Steel strapping?
PET is ideal for copper as it won't rust and has high elastic recovery. Steel is used for extremely heavy coils requiring maximum structural rigidity during sea freight.
Q: Can we adjust strapping patterns for different customers?
Yes. The system supports programmable 2, 3, or 4-strap patterns selectable via the HMI recipe management system.
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