The High-Performance C-Type Orbital Wrapping System is engineered for master coils up to 2500mm wide and 33 tons. It features a dual-table design for non-stop operation and simultaneous multi-material wrapping to ensure maximum corrosion protection.
🛠️ Innovative C-Type Eye-Through Design
The core of this system is its large-scale open C-type orbital mechanism. Unlike traditional ring wrappers, this unique structural design allows the wrapping ring to open and close seamlessly, enabling high-speed “eye-through” wrapping without needing to thread the coil through a closed ring.
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🛡️ Total 360° Protection: As the shuttle orbits through the coil core, it applies protective layers in a continuous 360-degree motion, ensuring no spot is left uncovered.
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📦 Multi-Material Versatility: The machine is capable of simultaneously wrapping two or three different materials. Common combinations include:
- VCI anti-rust paper
- Stretch film
- HDPE woven fabric
This multi-layer approach ensures the coils are dust-proof, moisture-proof, and fully shielded against corrosion during long-term storage or sea transit.
📈 Unmatched Capacity for Extra-Large Dimensions
While standard packaging lines often struggle with width constraints, this equipment is specifically built for the “Extra-Large” category, adhering to the rigorous standards of FHOPE master coil wrapping systems.
| Technical Parameter | Specification | Industrial Impact |
|---|---|---|
| Maximum Width | Up to 2500 mm | Accommodates the widest master coils in the market. |
| Max Load Capacity | 25 – 33 Metric Tons | Heavy-duty reinforced structure for massive steel/copper coils. |
| Safety Factor | 125% | Ensures operational stability under extreme loads. |
| Frame Material | Welded Steel | Designed for a service life exceeding 20 years. |
⚡ Dual-Table Strategy for Non-Stop Operation
One of the most significant practical advantages of this system is the Dual Working Table configuration, which effectively eliminates downtime.
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🔄 Continuous Workflow: While one master coil is being wrapped at Station A, operators can load or unload another coil at Station B using an overhead crane or coil car.
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🚄 Transversal Mobility: The main wrapping engine is mounted on a track system, allowing it to move automatically between the two workstations. This “shuttle” capability results in exceptionally high packaging efficiency, often doubling output compared to single-station units.
🤖 Intelligent Control and Mobility
The system is powered by an industrial-grade automation backbone, typically utilizing Siemens PLC and VFD systems, ensuring precision and reliability.
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🎯 Precision Positioning: High-resolution encoders and sensors ensure the wrapping head is perfectly aligned with the coil core before operation begins, preventing film waste.
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🏭 Flexible Integration: The machine’s ability to move left and right across the track system allows for flexible integration into existing factory layouts, making it highly adaptable for limited or complex floor spaces.
💡 Key Technical Advantages
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High Efficiency: Capable of processing master coils at a rate that significantly outpaces manual or semi-automatic methods.
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Adjustable Parameters: Operators can easily adjust wrapping tension and the overlap rate (typically 20%–60%) through a user-friendly HMI touch screen.
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High ROI: The robust welded steel frame is designed for a service life of over 20 years, making it an economical investment for metal service centers.
💡 Expert Pro Tip: For coastal shipping or long-term outdoor storage, always configure the system to apply a VCI paper inner layer followed by a reinforced HDPE woven outer layer. This combination provides the highest defense against saltwater corrosion and mechanical puncture during transit.
The C-Type Master Coil Wrapping System is the definitive solution for handling the industry’s largest metal coils. By integrating dual-station processing with simultaneous multi-material wrapping, it transforms the bottleneck of master coil handling into a streamlined, automated, and highly productive workflow.
❓ Frequently Asked Questions (FAQ)
Q: What is the maximum coil weight this C-Type wrapper can handle? A: The system is reinforced to handle weights exceeding 25–33 metric tons, with a built-in safety factor of 125% to ensure stability during high-speed rotation.
Q: Can this machine wrap multiple materials at once? A: Yes. It is designed to simultaneously apply up to three different layers of protection, such as VCI paper, stretch film, and woven fabric, in a single pass.
Q: How does the dual-table system improve efficiency? A: The dual-table design allows for non-stop operation. While one coil is being wrapped, the second station is used for loading/unloading, effectively eliminating machine idle time.
Q: Is the system compatible with existing factory layouts? A: Absolutely. The wrapping engine moves on a transversal track system, allowing it to adapt to various floor spaces and integrate smoothly with overhead cranes or coil cars.
