Hydraulic Box Dumper for Metal Chip Bins: Operation and Test

Executive summary A box dumper tips a full bin so its load pours out without anyone lifting or shovelling it. Our fixed hydraulic dumper in this test tips an orange chip bin on a blue A-frame and brings it back, driven by two yellow cylinders. The load it must lift follows from the bin volume and the bulk density of the chips. Both are set per project.

Table of Contents

What the video shows

Our dumper stands in the workshop for its run test. The orange bin sits on a blue A-frame, with two yellow hydraulic cylinders between frame and bin. A blue hydraulic power unit and a white control box stand at the side. The on-screen caption calls it a fixed tipping and discharge unit for metal chip carts.

The bin starts tilted at its low point. The cylinders extend and the bin rotates up and over to its tipping position, then it rotates back down to rest. The test is run empty.

How the box dumper works

Step What happens
Load The bin rests at its low point, ready to be filled or set in place
Tip The cylinders extend and the bin rotates over the pivot
Discharge The load pours out over the bin lip
Return The cylinders retract and the bin comes back down

Two cylinders lift the bin evenly, so it does not twist on the pivot. The power unit beside the frame supplies the oil, and the control box starts and stops each move.

Sizing the bin load

Illustrative example for a bin 1.0 m long, 0.8 m wide and 0.6 m deep:

Item Value
Bin volume, 1.0 × 0.8 × 0.6 0.48 m³
Bulk density of chips (illustrative) 1,000 kg/m³
Chip load, 0.48 × 1,000 about 480 kg

Chip bulk density changes a lot with the chip shape and the oil on it, so weigh a full bin of your own chips. Add the bin’s own weight to get the load the dumper must tip.

What the run test checks

Check What we look for
Full stroke The bin reaches its tipping position and returns
Smooth motion No jerks or stalls through the cycle
Even lift Both cylinders move together
Controls Start and stop respond at once
Leaks No oil at the cylinders, hoses or power unit

The test is run before shipping, first empty and then with a load where the project calls for it.

Controls and safety

The control box carries a power switch, a green start button and a red stop button. Keep people clear of the bin and the area it tips into while it moves.

The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets general requirements for packaging machines.

Selection checklist for a box dumper

  • Bin size and its empty weight.
  • Material and its bulk density.
  • Height the load must pour into.
  • Bins per hour.
  • Fixed or mobile unit.
  • Power supply on site.

Engineering FAQ

Q: What does this dumper tip? A: Bins of metal chips from machining, as in our test. Other bulk solids in bins can be tipped the same way.

Q: How does it lift the bin? A: Two hydraulic cylinders rotate the bin over its pivot, fed from the power unit beside the frame.

Q: How heavy is a full bin? A: Bin volume times bulk density, plus the bin. Our 0.48 m³ example holds about 480 kg of chips.

Q: Is it fixed in place? A: Yes. This unit stands fixed, and the chip cart is brought to it.

Q: How is it stopped? A: The red stop button on the control box stops it.

Next step

We plan your box dumper in three steps:

  1. Submit your layout drawing with bin size and material to info@fhopepack.com.
  2. Receive a proposal within 48 hours, with the tipping height and load.
  3. Book a site survey to check the site layout and power.

Sources

Last reviewed: 2026-10-04