Copper Coil Upending, Strapping and Wrapping Line: Keeping Soft Coil Surfaces Free of Scratches

Executive summary This clip shows our packing line for copper strip coils. A coil arrives at the upender and is turned to lie flat, an operator sets the line at the control panels, a strapping head bands the coil, an orbital ring wraps it eye-through and a blue gantry stacks it. Copper marks easily, so every point that touches the coil is padded, slow or non-contact, and we check each one during commissioning.

Table of Contents

What the clip shows

Step What you see
Upending A copper coil at the upender before it is turned flat
Control An operator sets the line at two control panels
Strapping A strapping head bands the copper coil on the conveyor
Wrapping An orbital ring wraps the coil eye-through
Stacking A blue gantry lifts the wrapped coils and stacks them

Scratch check points

Check point What we check
Upender cradle Padded contact, slow start and stop
Conveyor rollers Covered rollers, no edge contact
Strap PET strap tension set so edges are not marked
Wrapping ring Ring does not touch the coil
Gantry gripper Picks through the eye, sets down slowly

Cycle per coil

Worked example (illustrative).

Item Value
Upend (illustrative) 40 s
Strap (illustrative) 30 s
Wrap (illustrative) 60 s
Longest station sets the pace 60 s
Coils per hour, 3,600 ÷ 60 60 coils

This assumes buffer space between stations; transfer time between stations comes on top.

What we set per line

Setting Depends on
Contact parts Copper, brass or aluminium surface
Strap PET strap, straps per coil
Film Layers and VCI paper if needed
Stacking Coils per stack and layer pads

Selection checklist

  • Coil material and surface finish.
  • Coil OD, ID, width and weight.
  • Straps per coil.
  • Film or paper wrapping.
  • Coils per hour.
  • Stack pattern.

Safety

  • Keep clear of the upender and the wrapping ring while they move.
  • Stay outside the fenced gantry area.
  • Lock out before clearing a jam.
  • For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Engineering FAQ

Q: Why do copper coils scratch so easily? A: Copper is soft, so hard contact or sliding leaves marks.

Q: Where are scratches checked? A: At the upender, rollers, strap, wrapping ring and gantry gripper.

Q: How many coils per hour? A: The slowest station sets the pace; 60 coils per hour with a 60 s wrap in the worked example.

Q: Does it handle aluminium too? A: Yes, with contact parts set to the surface.

Q: Can you add VCI paper? A: Yes. The wrapping station can apply VCI paper under the stretch film.

Q: Which standards apply? A: For CE markets, ISO 12100 and EN 415-10.

Next step

We match a copper coil packing line in three steps:

  1. Submit your layout drawing with coil sizes, weights, material and coils per hour, to info@fhopepack.com.
  2. Receive a proposal within 48 hours with the machine data and layout.
  3. Book a site survey so we confirm the line layout.

Sources

  • Machine content: FHOPE engineering team, 2026-10-10
  • Clip: the video on YouTube
  • Cycle per coil: our worked example, illustrative values
  • Standards scope: ISO 12100:2010; EN 415-10:2014
  • Proposal timing: approved house CTA (proposal within 48 hours)

Last reviewed: 2026-10-10