Automatic steel wire winding and binding machine
Chinese Manufacturer offers an automatic steel wire winding and binding machine that provides efficient steel wire rewinding and binding for packing purposes. This machine can use steel wire, PET, or PP as binding material, depending on the weight of the wire coil. Trust our state-of-the-art technology to wind and bind your steel wire coils quickly and accurately. Contact us today for more informa
Automatic steel wire winding and binding machine
Automatic Elephant Trunk
Steel Wire Winding Line
A revolutionary solution engineered to overcome the limitations of traditional coiling methods. This system features an innovative "Eye to Sky" vertical reel configuration to increase coil weight and reduce joints, specifically optimized for high-tensile strength wires. Our specialized winding geometry ensures that every loop is laid with consistent tension, minimizing internal stress and preventing surface damage.
"Eye to Sky" Reel Design & Control
The vertical reel orientation facilitates precise winding by utilizing gravity and centrifugal force in tandem. Equipped with high-torque winding plates and robust power mechanisms, it ensures consistent rotation even under heavy industrial loads up to 2500kg per coil. The system integrates advanced sensors to monitor wire tension in real-time, adjusting the drive speed automatically to prevent wire breakage or loose winding.
- Elephant Trunk Plate: Acts as a dynamic bridge between the winding capstan and the collection rack, ensuring smooth wire transition without scratching.
- Vertical Doffing: Minimizes the spatial footprint while allowing for quick overhead crane removal of finished coils.
- Wear Resistance: Critical contact surfaces are treated with Tungsten Carbide spraying (HRC ≥ 62) to extend machine lifespan under 24/7 operation.
Siemens PLC
Industry-standard logic controller providing millisecond-accurate speed matching and intuitive HMI touch screen control for operator safety.
Pneumatic Brake
High-performance fail-safe brake system capable of stopping full-speed rotation within 10s during emergency stops or wire-end detection.
+30% Efficiency
Dramatic increase in throughput via automated feeding and continuous doffing cycles that eliminate traditional manual downtime.
Plum-Blossom Coil
Patented collection method creates stable, high-density "Plum-Blossom" patterns that are exceptionally easy to unspool in high-speed downstream processes.
Detailed Technical Data
Precision engineering meets heavy-duty performance. Below are the standard operational parameters for the Elephant Trunk series.
| Wire Diameter Range | Φ1.6mm – Φ4.0mm (Customizable for heavier gauges) |
| Max. Coiling Speed | Synchronized up to 10m/s with line production |
| Wire Coil Dimensions | Inner Diameter: 500-600mm | Outer Diameter: up to 900mm |
| Weight Capacity | Standard 1000kg - 2500kg per individual coil |
| Control Architecture | Siemens PLC / S7-1200 with G120 Series Inverters |
| Power Supply | 380V-440V, 50/60Hz, 3-Phase (Regional adaptation available) |
| Safety Standards | CE Certified, Integrated Emergency E-Stops & Interlocks |
Why Upgrade to the Elephant Trunk System?
This machine provides a stability-focused tool for high-carbon steel wire, galvanized wire, and annealed wire. It guides high-speed wire into massive, organized coils with the structural integrity that traditional horizontal winders simply cannot manage. By reducing the number of weld joints in your final product, you provide your customers with a superior, more reliable wire source.
www.fhopepack.com
"Think of it as a precision funnel for metal. It handles industrial-scale weights with the same grace as a smaller machine, ensuring your downstream process remains seamless, joint-free, and highly profitable."
— FHOPE Engineering Team
Visual Details
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Watch How It Works
Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.
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Global manufacturers rely on FHOPE heavy duty packaging equipment
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