Coil Packing Solutions
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Leading manufactuer for the steel coil packing system to help you upgrae the industry 4.0
Automatic Coil Packing Solution
The coil packing line is a comprehensive system that combines the coil handling machine, coil packing machine, and strapping machine to automate the process from the production line to the warehouse with PLC program systme and ERP data system.
Handling steel coils manually is challenging due to their heavy weight. To ensure safety and improve efficiency in coil packing, many factories are in search of solutions to address the issues associated with coil status.
FHOPE offers a coil packing system that is tailored to meet the specific packing requirements of users to improving the packaging procession and packaging management. Our system includes various types of packing lines that seamlessly integrate with the silting line, coil downender, crane, fork-man, and more. Moreover, we provide a specialized hot mill coil packing system that guarantees the highest level of efficiency. By connecting with ERP system Whether it’s coil information scanning, strapping, or packing, our flexible system significantly reduces labor costs associated with handling and stacking. It benefits not only in packaging, but also in the products management.
Automatic Coil Packing Solutions
The way to improve your coil packing from manually to automatically
REASONS FOR COIL PACKING LINE
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A. SLIT COIL HANDLING AND STACKING LINE
Automatic Coil
Handling
Increasing the handling speed
Specifications
Turnstile
Holds slit coils on arms
One turnstile, equipped with two or four arms, is used for storing coil straps transferred from the slitting line.
Down ender
Coil pick up one by one
This equipment lifts each slit coil from the turnstile to the conveyor.
Semiauto Strapping Station
Rotation for strapping
Semi-automatic strapping solution: facilitated by a hand tool with a turntable or a semi-automatic strapping head.
Centering Station
Aligns the coil for stacking
This device, including a lifting roller and pusher, guides the coil to the center of the conveyor for proper positioning.
Stacking Machine
Transfers coils to the pallet individually
The crucial component is the coil stacking machine, designed to place each coil on the pallet. This method offers a safer and easier alternative to other handling methods.
The solution for making the coil handling and packing in a pipe line
Providing Customized Solution per different Loads
The handling solution primarily focuses on lifting the coil from the coil car and transferring it into the stacking machine, serving as an alternative to traditional cranes or fork lifters.
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B. SLIT COIL WRAPPING AND STACKING LINE
The solution to help you have a fast return on investment.
FHOPEPACK
Steel Coil Wrapping
Stacking line
Specifications
Turnstile
Integrated with the slitting line
This marks the beginning of the coil packing line. The coil car moves the slit coil from the winding machine to the turnstile.
Down Ender
Performs a 90-degree down ending
This equipment lifts the bare coil from the turnstile and down ends it onto the conveyor one by one. It includes a hydraulic station, coil lifter, and conveyor.
Automatic Strapping Machine
Designed for coil binding
The Automatic Strapping Machine is engineered to carry out the ID strapping of the coil packages autonomously. Manual operations can also be performed using the control desk screen or the button panel on the machine.
Automatic Wrapping Machine
Uses Paper/knit belt+stretch film
This packaging approach reduces the amount of air in the package by using tight layers of packing material, which decreases the chance of moisture formation and consequently the risk of corrosion or water spots. This machine significantly reduces labor requirements in the coil packing procedure.
Automatic Centering Machine
Aligns the coil for stacking
Automatic Stacker
Employs a fork arm type lifter
Handling speed: Can handle a coil every 70-120 seconds.
Max. Coil Weight: 6T
Strapping: By PET/STEEL
Packing Material: As per requirement
Control Level: Level 1-3
IoT: Yes
Compatible with: MES, ERP
Space: According to factory layout
Control System
System Integration
FHOPE provides a tailored coil packing system designed for various packaging objectives and budget levels. The packing system requires only 1-2 people for all operation steps. Depending on the handling method, the packing line can be designed with coil car feeding, crane loading, or even forklift in&out.
Automatic slitting coils packing solution with prefect ROI
Offering Tailored Solutions for Various Loads
The idea behind the coil packing line is to integrate the coil strapping machine and packing machinery for enhanced automation. The machine applies compact layers of packing materials across all surfaces of the coil.
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C. SLIT COIL PACKAGING
STRAPPING LINE
From Automated coil packaging lines, through coil wrapping machinery to relevant packaging materials, Fhope provides a diverse array of packaging equipment covering a wide spectrum for coil objects.
Explore our comprehensive range of solutions by choosing the areas that best suit your needs.
Leading manufacturer
Coil Packing System
Specifications
Control System
Connection to MES System
The system integrates relevant management experiences, industrial practices, and information technology. It is designed to process and store production performance, quality, and material-tracking data promptly. This promotes communication across all departments and roles within the steel slitting plant, enhancing the conditions for production decision-making, and ensuring timely and accurate information transmission for decision-making.
Turnstiles
Automated turning aligned with turntable
For this project, to meet the requirement of handling same-size coil stacking on pallets, the turnstile can be programmed to inspect and rotate the arms. This prepares each arm for feeding in coils of the same size.
Down eneder
Automated pick-up and width check of steel coils
Through data sharing from the ERP system or via profit-bus, the coil can be automatically picked up according to width, eliminating the need for manual coil data input.
Automatic strapping machine
Steel Belt Strapping Machine
The strapping material used for coil binding is a steel belt.
Weight station
Weighing and data transmission
Coil data can be transferred to the printing and ERP systems for online label printing and application.
Printing station
Label Printer
Data generated from the packing line or shared from the ERP system can be printed and automatically applied to the surface of the steel coil.
Wrapping machine
Single-pass multi-layer wrapping
In the wrapping machine, a second layer of packing material is applied as needed. This outer layer secures the ancillary package in place and further protects the inner airtight film layer. Any handling damage is limited to the outer layer, while the inner layer remains intact, thereby keeping the coil sealed and protected due to the ancillary material sandwiched between the two layers.
Stacking machine
Precise Coil Stacking
With centering at the stacking position, this arm-type stacking machine can pick up and shift the steel coil precisely within 0-3mm on the pallet.
Coil pallet Turntable
For pallet collection and distribution
The turntable gathers the coils and rotates the pallet for coil stacking based on the stacking formula setting. Each pallet station can be set to receive a specific coil size. There’s also an automatic indication for coil pallet unloading once the coil number reaches the set limit.
The solution for making the coil handling and packing in a pipe line
Offering Tailored Solutions for Various Loads
If you’re unsure about the functions needed in a coil packaging line, the following solution diagram can guide you to understand the typical requirements of a slitting center. Alongside strapping and wrapping, there are stations for weighing, labeling, coil centering, and automatic timber feeding…
D. COLD ROLL COIL HANDLING AND PACKAGING LINE
The modern coil packing factory
14 years experience
Cold Roll Steel Coil
Packaging Line
Specifications
Coil Storage
Buffering for packing
This is the coil buffering area designed to receive the coil and manage packaging time, coil handling, or troubleshoot machine issues…
Automatic Master coil Wrapper
Coil eye through wrapping
This orbital wrapper uses shuttles that carry packing material for through-eye wrapping. It can handle Cold roll coils with a Max. OD of 2500mm, Width of 2200mm, Weight of 35T. Packing materials: VCI film, Paper, HDPE…
OD Covering Machine
Feeding and cutting
Two primary packing materials covering the steel coil OD are corrugated paper, plastic sheet, or steel sheet. After feeding the material, it will be cut to fit the coil OD. The packing material head & tail are connected by glue or tape.
ID&OD Protector
Corner Protector
This is one of the most challenging packing processes to automate. For the automatic solution, it usually requires a robot. Most companies opt for manual corner protector insertion.
Circumferential Strapping machine
OD strapping
This machine straps the steel coil at its OD with a steel belt or PET, according to the number setting.
Radial Strapping Machine
ID strapping
This machine straps the steel coil through its ID with a steel belt or PET, according to the number setting.
Auxiliary Equipment
Per requiremetn
The equipment varies based on the packaging goal and the function of the packing line.
Automation Control System
Industry PC control
Automation development for ERP and MES connection. FHOPE providing the level 1 to level 3 control system.
| 1.ID hole protector | 2. ID steel edge protector | 3. OD steel edge protector | 4. OD edge protector strapping | 5-6. ID cardboard protector |
| 7. OD cardboard protector | 8. Cold roll steel coil OD strapping | 9. VCI paper covering | 10. VCI film stretch wrapping | 11. Cardboard OD covering |
| 12. Steel sheet OD covering | 13. Side cover | 14. OD Edge protector | 15. Circumference coil strapping | 16. Radial coil strapping |
The solution for making the coil handling and packing in a pipe line
Offering Tailored Solutions for Various Loads
The ancillary packaging can also be utilized. This cold roll coil packaging might encompass outside diameter protectors, inside diameter protectors, side wall protectors or belly wrap materials. These materials can be integrated into the system for automatic application or can be manually applied.
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E. More Special Solutions Can Be Option For Coil Packing Line
Vertical coil packing line, Economic coil packing system，auxiliary equipment very from projects
By Machine – Identify the perfect solution for your requirements by choosing the kind of machine you need. The functions of the coil packing line can be customized.
By Industry – Discover the ideal solution for your coil packaging requirements by selecting your industry or market segment, such as copper, aluminum, etc.
More coil packaging information
The flow direction and layout are modifiable to fit the available space and coil handling exit.
The speed of Automatic coil packing machines is significantly faster than manual methods, making them the perfect equipment for projects requiring minimal space and cost, yet needing higher production rates.
FEATURE & ADVANTAGE
Safety
To substitute manual labor and prevent work-related injuries
Easy Operation
Full operation possible with unskilled personnel
Reliable
Complies with EU standards in electrical and mechanical aspects, requiring no maintenance
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