Automatic coil stacking system for palletizing and packing

Coil stackign machine
Coil stackign machine
Coil stacking system in packaging line
Coil stacking system in packaging line


Multicoil (welding line)
 Review of construction drawings :
• The vacuum production and tank in coil stacking system will be place on the top of crane unit and move together.
• Now it is not possible to see on drawing the composition of vacuum plant production
• Deep discussion regarding the vacuum ring diameter which are now clear respect to the technical specification and to the proposed dimensions from shjlpack, at the end the final shape of GASKET rings will be, considering external dia of coils 1500 mm :
1st sector from 450 mm dia to 640 mm dia
2nd sector from 680 mm dia to 850 mm dia
3nd sector from 890 mm dia to 1120 mm dia
4th sector from 1170 mm dia to 1350 mm dia
• Confirm that we need the inside the vacuum plate the coils finger to keep the first strip row as per KME Drawings already delivered.
• In case of electricity fault the autonomy of vacuum clamp will be ensured in 5 min.

• movement of crane is confirmed as the coil stacking system technical specification.
• The sliding movement of the plate support will be modified adding some antifriction bushes and make it longer (at least 200 mm)
• Is confirmed the needing of one weighing system of 5000 Kg under the receiving platform.
• Weighing system with RS232 sock



stretch film and paper for coil packaging in this automatic control system?

automatic coil stacking machine

Coil stackign machine
Coil stacking machine


More information:

1. Auto stacking system

After cutting, all types of panel shall be moved by high speed conveyor to idle conveyor.
The slight beaded wall panel and deep beaded wall panel shall be stacked on another idle conveyor
which is parallel installed.
The stacking works are vacuuming , hanging up, cross moving, hanging down and releasing
vacuum stacking machine.
The corrugated roof panel shall be 180 degree turn-over every 2 panels and stacked

for saving transportation volume.
Stacker (Saddle) : 1set
-Speed Conveyor A(Acceleration) : 1set
-Speed conveyor B (Accumulation) : 1set
-Turn over Conveyor : 1set
-Stacking conveyor : 1set
-Panel Stacking Dimension (LxWxH) : 15,000x1100x1500mm
Electric Power : Total 10Kw
1. 380v x 50Hz x 4p for operation  
2. 220v x 50Hz for control  


coil packaging and stacking machine

With Lenze Quickly module, robotics apps can be carried out by means of straightforward parameterization as an alternative of programming a controller. After the controller is also equipped to just take manage of the other axes of the device process and the procedure, the programming of intricate interfaces is no for a longer time essential. The engineering course of action becomes easier and consistent, and the time required for teaching, programming, commissioning, and tests can be minimized substantially. The recent addition to Rapidly in coil packaging line, specially made for robotics applications based on the normal PLCopen Aspect four, sees the inclusion of choose-and-place modules with different robot kinematics. Other machine applications will adhere to.

coil stacker, coil stacking machine
coil stacker, coil stacking machine

The notion also supports the modularization of coil packaging line and wrapping equipment. The complexity of the job is damaged down into areas and as a result diminished. Many thanks to the standardised technology modules, equipment module solutions can quickly be made and re-employed. This suggests shorter engineering occasions for the production of devices. The re-usability and high quality of software package is improved and, in addition, the volume of time put in on screening can be diminished. The Application Template contained in Lenze Quick will help to put into action the modularized jobs in the control system. The OMAC model of the Software Template tends to make it attainable for builders of packaging equipment to put into practice their apps in accordance with the PackML regular. Custom-made system elements can built-in into the Application Template as easily as the technologies modules can.

Finally, what is most important coil handling is that using standardized packing equipment and re-usable modules provides the programmer the independence to focus on creating and tests a machine’s special functionalities – the functionalities that give machine builders a technological edge, arouse the enthusiasm of the finish consumer, and produce the decisive incentives to purchase their solution. The Rapidly technological innovation modules use the exact same standardized interfaces, can be very easily combined in any number of coil packaging  techniques, and can also be supplemented with the customer’s possess self-made parts. Also, the engineering capabilities can be scalably tailor-made to the demands of the job at hand.

coil package from the coil searching

Yet another stacking option is an automatic turret stacker, that may take care of two slit coils at the same time. It has two coil grabs instead of one, even though similar to the wagon stacker, a turret stacker uses an ID¨COD coil grab with a fully operatorless automatic cycle. The turret stacker picks a coil from your conveyor whilst the opposite coil get is placing a coil in the bunch. The turret stacker then rotates 180 degrees and repeats the multi-task method.

CoilWeighing and Sorting, and coil Banding packaging line

Automatic stackers normally are run in conjunction with a coil working desk, a big, 20¨C or 24¨Cft.¨Cdiameter spinning dinner table with half a dozen or 8 color¨Ccoded stations on to which coils may be stacked. The kitchen table is indexed equally clockwise and counterclockwise to sort the supply of coils growing on the conveyor line into separate packages.

A programmable logic handle handles the dinner table rotation and also takes the least amount of path to the selected station, saving coil sorting time.

A hydraulic pushoff exchanges the finished coil package through the coil working desk onto an surrounding weigh station, where the package bodyweight is set up and recorded. The coil package then is banded to the skid and paper¨Cwrapped or stretch¨Cwrapped with a pallet banding station, typically located soon after the weigh up station.

The coil pallet banding station lifts the package away from the conveyor and rotates the package about a top to bottom centerline to situation it for strapping. Stretch film can be applied as the package is rotated. Once the package is strapped and wrapped, it really is reduced into the conveyor and advanced on the runout¨Cstorage conveyor, willing to be taken from the fishing line and sent to some shipping and delivery location.