Aluminum alloy strip strapping and packging line

 

steel coil strapping machine
copper coil strapping machine, aluminum coil strapping machine

 

 

TENDER BOOK

CONTINUOUS CASTING FACILITY FOR ALUMINIUM AND ALUMINIUM ALLOY STRIP

TABLE OF CONTENT

I. PURPOSE 3
II. INVESTMENT OBJECTIVES 3
III. TECHNICAL CONDITIONS 3
a. Overall layout size 3
b. Available utilities 3
IV. TECHNICAL REQUIREMENTS 3
a. Charge 3
b. Types of alloy 3
c. Facility components 3
d. Twin Roll Continuous Strip Caster minimum requirements 3
V. FACILITY PERFORMANCE REQUIREMENTS 3
a. Melting furnace 3
b. Holding/ casting furnace 3
c. Transfer launders system 3
d. Grain refining system AlTiB 3
e. Liquid metal degassing system 3
f. Filtering system 3
g. Twin Roll Continuous Strip Caster 3
VI. RESPONSIBILITIES 3
a. Responsibilities 3
b. Responsibilities of the supplier 3

 

I. PURPOSE

we request the purchase and commissioning of two complete casting facilities for aluminium coil packaging line and aluminium alloys cast strips, with a minimum capacity of 20,000Mt / year for each.

 

II. INVESTMENT OBJECTIVES

The investment target is to purchase casting facilities able to provide:

  • Short technological flow;
  • Low CAPEX investment;
  • Low maintenance costs;
  • Low technological costs;
  • Low utilities consumption;
  • Short technological time;
  • Ease in switching from one type of product to another (product thickness and alloy)
  • Long service life
  • Stable process – constant product quality

Automatic aluminum coil strapping machine

 

automatic coil strapping machine
steel coil packaging line and strapping machine

Automatic aluminum coil strapping machine: http://www.fhopepack.com/Automatic-strapping-machine.html

1 Buffer Loading Stations
2 Width and OD measurement
3 Weighment station
4 Indexing roll station for Manual Application of Layer (Spl type)
5 First & Second layer application by Auto ( Coil master) OR by manual (For Auto single station/ For Manual two stations – All are indexing rolls)
6 Buffer Station
7 Particle board Application – Indexing Roll (Auto/ Manual)
8 Top Sheet Application – Indexing Roll (Auto/ Manual)
9 Side disc Application/ID Sleeve application
10 ID and OD Circle Application/ Taping
11 Taping Application
12 Circum strapping
13 Eye Strapping
14 Label Application
15 Weighment station
16 Buffer Station – 4 nos

 

As we have big range of aluminum coil strapping machine, PE water and gas pipe, from 16-125 mm coils we would like to make packing on all diameters , so we need an offer for packing coils with the characteristics of coil:
1. Aluminum coil strapping packing machine for coil : ID of coil min 450 mm ,and OD of coil 1400 mm, and width of coil min 270- max 550 mm
2. Aluminum coil packing machine for coil : ID of coil min 1000 mm ,and OD of coil 3100 mm, and width of coil min 500- max 800mm

Automatic aluminum coil strapping machine

 

The automatic aluminum coil strapping machine: http://www.fhopepack.com/Automatic-strapping-machine.html

You can find strapping machine solution for your aluminum coil from OD:500-2000mm, width:10-400mm. It is a new designing strapping station work for process to replace the manual work.

基本要求

  1. 客户需求 Coil strapping machine requirement

钢丝卷缠绕包装  Aluminum coil strapping machine fractures in following list

钢丝卷Aluminum coil 外径 (英寸) coil OD 内径 (英寸)COIL ID 宽度 (英寸) 重量 (kg)
1 23 14 10 100
2 30 22 6 100
3 32 19 10 250
4 25 18 5 100
5 41 31 16 500

包装材料:编织袋

包装袋规格:外径500mm

内径55mm

宽度90mm

  1. 报价机型 The strapping information

 

型号 Wrapper 400-主机可移动-外穿型 coil strapping machine with orbital
供电 415V, 50Hz, 3phases (英国标准)
控制电压 24V DC
压缩空气 6-8bar
噪音 <79dB
转环速度 Strapping speed 20-80 RPM (变频调速)
辊子转速 Supprotive roller of strapping machine 2000-4000mm/min
控制 strapping control Delta PLC

Strapping material: PET and PP.

Aluminum coil loading: 2T

 

automatic steel coil strapping machine

steel coil strapping machine

 

 

 

More information: http://www.fhopepack.com/Automatic-steel-coil-strapping-machine.html

 

The video of the automatic steel coil strapping machine and copper coil strapping machine

The following diagram is the sealing head unit assembly we used in a big project. I borrowed this information from our R&D department for your reference. The final customer is one for copper coil production group. The machine is for strapping copper coils. Their products would be very similar with yours.

 

REF. NO. PART NO. DESCRIPTION QTY
1 2A-1000 Cam Group 1
2 2A-2000 Slide Table Group 1
3 2A-3000 Press Group 1
4 2A-4000 Heater Group 1
5 2A-5000 Sealing Head Frame Group 1
6 2A-6000 Tension Group 1
7 2A-7000 Feed Group 1

The main strapping process: Feed strap → Form a strap circle → Loading product in position → Tension strap → Heat strap → Seal & cut strap → Next circle

Usually the coil strapping machine with sealing head unit is buried in the box.