Palettenwender: Eine beladene Palette um 180 Grad drehen

Executive summary A 180 degree pallet inverter clamps a loaded pallet between two plates and turns it upside down, so the pallet can be swapped or taken off without restacking by hand. Our clip, about 48 s long, shows a strapped stack of sheets on a wooden pallet turning steadily from upright to fully inverted inside a fenced area. Our FPFZ-1 inverter takes loads up to 1.2 t and turns them in about 50 s.

Inhaltsverzeichnis

Was der Clip zeigt, in der Reihenfolge

The inverter has a light grey base with A-shaped legs and blue clamp plates. A yellow mesh fence stands round the working area.

  1. 0 bis etwa 9 s. A strapped stack of sheets on a wooden pallet stands between the blue plates, with a second board on top. The plates close on the load and the turn starts.
  2. Etwa 9 bis 18 Sekunden. The clamp turns, and the load leans over until it lies on its side.
  3. Etwa 18 bis 36 Sekunden. The turn goes on past horizontal, with the stack held tight between the plates.
  4. Etwa 36 bis 42 Sekunden. The load is upside down. The pallet that was at the bottom is now on top, and a label that started near the top is now near the floor.
  5. Ungefähr 45 Sekunden. A second view shows another inverter, empty, with a striped clamp plate.

Zykluszeit am Clip

Treten Sie auf den Clip Zeitfenster Dauer
Clamp and start 0 bis etwa 9 Sekunden ca. 9 s
Turn to horizontal etwa 9 bis 18 Sekunden ca. 9 s
Turn to fully inverted etwa 18 bis 42 Sekunden ca. 24 s

The full turn on the clip takes about 42 s, close to the quoted turnover time of about 50 s. The times come from frames about 3 s apart.

How a 180 degree pallet inverter works

A forklift sets the loaded pallet on the inverter. The pressing device closes on the load and holds it between the two plates. The whole body then turns through 180 degrees, so the load ends upside down with its top on the lower plate.

The inverter is fixed by its dead weight, so it needs no floor anchors. The turning speed is adjustable, and the motion is steady and without vibration. Stop blocks, both mechanical and electric, end the turn at the right point.

Teil Was sie tut,
Klemmplatten Hold the load on both faces
Pressgerät Adjusts to the package size
Turnover body Turns the load through 180 degrees
Blöcke stoppen End the turn, mechanical and electric
Separate electrical box Keeps the controls apart from the moving body
Kabellose Fernbedienung Lets the operator run it from outside the fence

After the turn, the old pallet can be lifted off and a new one or a slip sheet used. Many users keep their own pallets in-house this way.

FPFZ-1 pallet inverter specifications

FPFZ-1 pallet inverter Normen
Ladegröße L 1200 mm × W 1100 to 1200 mm × H 1200 to 2000 mm
Umschlagskapazität Bis 1.2 t
Bearbeitungszeit Etwa 50 Sek
Kippwinkel 180 °C.
Korpus Profile welding
Festsetzung Eigengewicht
Produktion Drahtlose Fernbedienung
Motorleistung etwa 2.2 kW
Energieversorgung 380 V, 50 Hz, three phase

Taktprüfung

At about 50 s per turn, the rotation alone allows up to about 72 loads an hour, before clamping, pallet swap and unloading. With forklift loading and unloading, an illustrative 2 min per load gives 30 loads an hour.

For most pallet swaps that is enough, and the forklift is the limit. If loads arrive faster, we add a conveyor in and out.

Selection checklist for a pallet inverter

  • Load size, against L 1200 mm, W 1100 to 1200 mm and H 1200 to 2000 mm.
  • Load weight, against 1.2 t.
  • Ladungen pro Stunde.
  • Verladung per Gabelstapler oder Förderband.
  • Fernbedienung oder fest installiertes Bedienfeld.

Kontrollen und Sicherheit

On the clip, the inverter turns inside a yellow mesh fence with nobody inside it. Anyone inside the fence while the clamp turns is the move to design out. The wireless remote lets the operator start and watch the turn from outside the fence.

Stop, isolate and lock out the inverter before anyone enters the fence, frees a load or adjusts the pressing device. The separate electrical box keeps testing and fault-finding away from the turning body.

Die anzuwendenden Normen hängen vom Zielmarkt ab. Für CE-Märkte regelt EN 415-10 die allgemeinen Anforderungen an Verpackungsmaschinen, einschließlich der Schutzvorrichtungen und der Stoppvorrichtung, während ISO 12100 die Risikobewertungsmethode festlegt.

Häufig gestellte Fragen zur Technik

Q: What load size fits the FPFZ-1? A: Loads of L 1200 mm, W 1100 to 1200 mm and H 1200 to 2000 mm, up to 1.2 t.

Q: How long does one turn take? A: About 50 s through 180 degrees, and the turning speed is adjustable.

Q: Does the inverter need floor anchors? A: No. It is fixed by its dead weight.

Nächster Schritt

Wir dimensionieren einen Palettenwender in drei Schritten:

  1. Reichen Sie Ihre Layoutzeichnung ein. mit den Ladungsgrößen, Gewichten und Ladungen pro Stunde, bis info@fhopepack.com.
  2. Sie erhalten innerhalb von 48 Stunden ein Angebot., with the inverter model, the loading method and the cycle check.
  3. Buchen Sie eine Standortbesichtigung so we confirm the floor, the forklift route and the fenced area.

Quellen

Letzte Überprüfung: 21.09.2026