Spulenwickelmaschine mit Logo-Anbringung: Lösungen für die Industrie

Executive summary

A coil that arrives with an uneven wrap rusts at the gaps, and a coil that arrives without its mark is hard to trace on the customer’s floor. A coil wrapper with logo tape passes printed paper or film tape through the coil eye, so every coil leaves sealed and branded in one cycle. This page covers how the wrapper works, the FPW-300 data, what to watch with printed tape, and how to estimate tape length per coil.

An operator rolls a coil onto the carrier rollers inside a yellow guarded frame. The ring turns through the coil eye and lays printed paper tape over the coil while the rollers rotate it. The control cabinet with its stack light stands beside the wrapper, and the finished coil rolls out fully covered in branded tape.

Inhaltsverzeichnis

Why coils need a logo wrap

Plain film keeps dust and water out but says nothing about the product. A printed tape repeats the brand and grade over the whole coil, so a coil cut from a bundle can still be identified. It also shows tampering: a torn printed wrap is easy to spot. Buyers of PC strand, wire and strip coils ask for it in their packing specs.

How the wrapper works

  1. Belastung: the coil is rolled in onto the carrier rollers; a mainframe height adjustment centres the ring on the coil.
  2. Wickeln: the ring passes logo tape through the eye while the carrier rollers turn the coil.
  3. Überlappung: ring speed against roller speed sets the overlap, so the logo repeats evenly.
  4. Finish: the tape is cut and the coil is rolled out.

Manual button mode and one-key automatic running are both available, and an E-stop and error light sit on the panel.

FPW-300 data

Artikel FHOPE FPW-300 coil wrapper
Spule ID 508 – 610 mm
Spule OD 600 – 1,200 mm
Spulenbreite 100 – 300 mm
Coilgewicht 20-1,000 kg
Verpackungsmaterial PVC, LLDPE, PE, Papier, HDPE
Materialrolle Innendurchmesser 50 mm, Außendurchmesser 100–450 mm, Breite 100–150 mm
Überlappung 10% -90%
Tuning 1.5 kW, 380 V 50 Hz 3 phase
Luftzufuhr 4–6 bar

The FPS-300 steel strip version is the same machine; sizes are adjusted to your coil, and coils outside these ranges are confirmed at quote.

  • Wiederholungslänge: choose a print repeat shorter than the visible tape width per turn, so each lap shows the full logo.
  • Überlappung: at 50% overlap half of each lap is covered; set it so the print stays readable.
  • Spannung: paper tape needs lower tension than film, or it tears at the coil edge.
  • Richtung: print reads along the tape, so it runs around the coil section.

Tape length per coil

Tape length ≈ ring turns × perimeter of the coil section. Ring turns = π × mean diameter ÷ (tape width × (1 − overlap)). For a coil of OD 1,000 mm, ID 600 mm and width 200 mm, the mean diameter is 800 mm, the circumference is about 2,512 mm, and with 100 mm tape at 50% overlap the ring makes about 51 turns. The radial wall is (1,000 − 600) ÷ 2 = 200 mm, so the section perimeter is 2 × (width 200 + wall 200) = 800 mm, so tape use is about 51 × 0.8 = 41 m per coil (example only).

Auswahl-Checkliste

  1. Coil ID, OD, width and weight?
  2. Coils per shift?
  3. Logo tape alone, or film first and logo tape over it?
  4. Paper or film tape, and print repeat?
  5. Loading by rolling, crane or forklift trolley?
  6. Weighing and label printing needed?

Sicherheit

We design coil wrappers to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The ring is fenced, and the E-stop and error light warn the operator.

Häufig gestellte Fragen zur Technik

Q: Can it wrap film and logo tape on the same coil? A: Yes, in two passes or with a second head, set per project.

Q: Will paper tape tear? A: Not at the right tension; it is set lower than for film.

Q: What coil weight can be rolled in by hand? A: Light coils only; heavier coils use a loading trolley.

Q: Can weighing and labels be added? A: Yes, a weighing station and label printer can be added after the wrapper.

Nächster Schritt

  1. Send your coil sizes, weights and logo tape spec an info@fhopepack.com.
  2. Legen wir fest the wrapper, loading and tape path.
  3. Wir antworten innerhalb von 24 Stunden mit einem Vorschlag und einem Kostenvoranschlag.

Quellen

  • FHOPE product page: FPS-300 / FPW-300 coil wrapper
  • FHOPE project correspondence on PC strand coil wrapping with logo tape
  • EN ISO 12100:2010; EN 415-10; EN 60204-1
  • The coil wrapper shown above

Letzte Überprüfung: 21.09.2026