Horizontal Coil Wrapping Machine: Automatic Eye-Through Solutions
Efficient, secure, and uniform protection for Steel, Copper, and Hose Coils using advanced orbital wrapping technology.
The Horizontal Coil Wrapping Machine, widely recognized in the industrial packaging sector as a Coil Stretch Wrapper or Orbital Wrapper, is engineered for the specific "eye-through" packaging method. Unlike vertical turntable systems, this machine rotates the film carriage through the center of the coil, creating a completely sealed, secure, and moisture-proof package.
Why Choose a Horizontal Coil Wrapping Machine?
In the metal and plastic processing industries, surface integrity is everything. A standard packing process might secure the load, but a dedicated wrapping machine ensures product quality preservation.
Superior Surface Protection
Multiple layers of LLDPE stretch film or paper create a barrier against dust, moisture, and scratches throughout transport and storage.
Tight & Uniform Tension
Our active tension control system ensures the wrapping material is applied with consistent force, preventing loose film or product deformation.
High Efficiency
Automate the most labor-intensive part of your line. Our machines can wrap a coil in seconds, significantly faster than manual wrapping.
Versatile Eye-Through
Designed specifically for ring-shaped products, ensuring the inner and outer diameters are fully covered with complete 360° protection.
Horizontal Wrapping Machine Applications
Our coil stretch wrappers serve diverse industries with tailored solutions for different materials and coil configurations.
Steel Coil Wrapping
For heavy-duty applications such as steel strips, wire rods, and slit coils. Our machines can handle heavy loads and integrate VCI paper wrapping to provide excellent anti-rust protection for seaworthy shipments.
- High load capacity up to 50 tons
- Roller conveyors integration
- Automatic film cutting
- VCI film compatible for rust protection
Hose & Pipe Coil Wrapping
Perfect for corrugated hoses, PE pipes, and garden hoses. The orbital wrapper is designed to control tension precisely, ensuring that light and hollow coils are wrapped tightly without being deformed or crushed.
- Soft start/stop function
- Adjustable ring speed
- Anti-deformation pressure rollers
- Gentle tension for hollow products
Copper & Wire Wrapping
Designed for high-value copper coils and cable wires. High-speed wrapping ensures production efficiency while delicate handling protects the fine finish of copper surfaces from oxidation and scratches.
- High-speed ring rotation
- Compatibility with woven belts and paper
- Surface-sensitive handling
- Oxidation protection
Tyre & Bearing Wrapping
Specialized orbital wrappers for automotive tyres, bearing rings, and round products. The versatile "eye-through" capability ensures the inner and outer diameters are fully covered with protective film.
- Full ID/OD coverage
- Automotive industry certified
- Adjustable for various diameters
- Sealed moisture-proof wrap
Horizontal Wrapper Features
Orbital Ring System
High-speed rotating ring with precision bearings for smooth, consistent wrapping motion. Available in single or dual-ring configurations.
Pre-Stretch Unit
Up to 300% film pre-stretch reduces material consumption while maintaining wrapping force. Adjustable stretch ratio for different applications.
PLC Control System
Siemens/Mitsubishi PLC with touchscreen HMI for easy operation. Store multiple recipes for different coil types and wrapping patterns.
Auto Cut & Clamp
Automatic film cutting and clamping system for hands-free operation. Heat seal option available for secure film termination.
Technical Features of Fhope Coil Wrappers
Our machines are built with industry-leading components to ensure longevity and reliability.
| Feature | Description |
|---|---|
| Control System | PLC & HMI (Siemens/Mitsubishi) for easy operation and troubleshooting. |
| Wrapping Speed | Adjustable inverter control. Overlap rate adjustable from 10% to 90%. |
| Material Handling | Automatic mechanical hand for clamping, feeding, and cutting the wrapping material. |
| Safety | Equipped with safety sensors, guardrails, and emergency stops (CE Compliant). |
| Applicable Materials | LLDPE Stretch Film, HDPE, Woven Knit Belt, VCI Paper, Crepe Paper. |
Model Specifications Comparison
| Parameter | FPCA-300 | FPCA-500 | FPCA-1200 |
|---|---|---|---|
| Power Supply | 380V 50Hz 3Phase | 380V 50Hz 3Phase | 380V 50Hz 3Phase |
| Power | 1.75kw | 2.5kw | 4.5kw |
| Outer Diameter | 600-1000mm | 800-1200mm | 1000-1500mm |
| Inner Diameter | 300-800mm | 400-800mm | 600-1000mm |
| Width | 150-300mm | 100-400mm | 50-450mm |
| Weight | 10-100kg | 1-5t | 1-8t |
| Packaging Speed | 25-35 pcs/min | 25-35 pcs/min | 25-35 pcs/min |
| Packaging Material | PVC/LLDPE/PE/PAPER/HDPE | PVC/LLDPE/PE/PAPER/HDPE | PVC/LLDPE/PE/PAPER/HDPE |
| Material Size | Inner Diameter: 50mm; Outer Diameter: 100-160mm; Width: 90mm |
Inner Diameter: 50mm; Outer Diameter: 100-160mm; Width: 90mm |
Inner Diameter: 50mm; Outer Diameter: 100-160mm; Width: 90mm |
| Overlap Rate | 10%-90% | 10%-90% | 10%-90% |
| Speed | 100r/min | 80r/min | 60r/min |
| Other Requirements | Customizable | Customizable | Customizable |
The Wrapping Process: How It Works
Our automatic coil wrapping machines are designed for simplicity and speed. Here is the typical workflow for eye-through orbital wrapping.
Loading
The coil is placed on the wrapping station via conveyor, hoist, or manual trolley.
Positioning
The machine automatically centers the coil to ensure the ring can pass through the eye.
Wrapping
The ring (orbital arm) rotates, carrying the film roll through the coil eye. Rollers rotate the coil 360° for even coverage.
Cutting & Sealing
Once the wrapping cycle is complete, the automatic cutter slices the film, and the wiper seals the tail end.
Unloading
The wrapped coil is ejected or moved to the next station for strapping or stacking.
Packing vs. Wrapping: What's the Difference?
Understanding the terminology helps in selecting the right equipment for your production line. While often used interchangeably in the industry, these terms refer to different aspects of coil protection.
Coil Wrapping
What This Page Focuses OnCoil Wrapping specifically refers to the action of applying protective layers (film, paper, or fabric) around the product itself. It is focused on protection and surface quality preservation. This is what the horizontal orbital machines on this page excel at.
- Eye-through orbital motion - Film passes through coil center
- Multiple material layers - LLDPE stretch film, paper, VCI film
- Active tension control - Consistent wrapping force
- Surface quality focus - Dust, moisture, scratch protection
Coil Packing
The Complete End-of-Line ProcessCoil Packing is a broader term that encompasses the entire end-of-line process, including wrapping, strapping, stacking, weighing, and palletizing. It refers to preparing coils completely for shipment and storage.
- Wrapping station - Inner protective layer (this machine)
- Strapping system - Steel/PET band securing
- Stacking & handling - Automated coil positioning
- Weighing & labeling - Complete shipment preparation
Looking for a Complete Turnkey Solution?
If you need a fully integrated system that combines our advanced wrappers with downstream automation including strapping, stacking, and handling equipment, please visit our comprehensive page on Coil Packing Machines & Automatic Lines. We provide complete end-of-line solutions for steel mills, wire factories, and copper processing plants.
Frequently Asked Questions
Common questions about horizontal coil wrapping machines and orbital wrapping technology.
Can one machine wrap different sizes of coils?
What is the difference between an orbital wrapper and a turntable wrapper?
Does the machine support rust prevention wrapping?
What is the difference between wrapping and packing for coils?
How much does a coil wrapping machine cost?
What types of wrapping materials are compatible?
Can the machine integrate with existing production lines?
Ready to Upgrade Your Wrapping Line?
Don't let manual wrapping slow down your production. Ensure your coils are protected with FhopePack's professional Coil Wrapping Machines. Contact our engineers to discuss your coil dimensions, production volume, and wrapping requirements.
- Free consultation & CAD layout
- Video demonstration available
- Quick delivery: 4-8 weeks
- Installation & training support
Request a Quote
Related Coil Handling Solutions
Explore our complete range of coil handling and protection equipment. From wrapping to strapping, we provide integrated solutions for your production line.
