**执行摘要**
> This clip from our workshop shows our automatic wire coil packing machine. A flat-lying steel wire coil runs in on rollers, the ring turns through the coil eye and lays blue film round the whole coil section, and the wrapped coil runs out. Our FPW-AU300 takes coils of 300–1,500 kg and 500–1,200 mm OD. Below we cover the cycle, the published data and a worked example for overlap and ring turns.
目录
视频片段显示的内容
这段视频是在我们车间里,围绕着一台绿色线圈包装机拍摄的。
| 步骤 | 你所看到的 |
|---|---|
| Infeed | A bare steel wire coil lies flat on the infeed roller conveyor |
| Positioning | The coil is pushed into the wrapping station between upright side rollers |
| Wrapping | The ring turns through the coil eye and blue stretch film is applied over the whole coil cross-section |
| Outfeed | The wrapped coil, fully covered in blue film, runs out onto the outfeed rollers |
| Operator | One operator starts the cycle and watches from beside the machine |
当环穿过线圈的孔时,线圈保持扁平状态,因此薄膜在绕线圈一周内即可覆盖线圈的内侧、外侧和两个表面。
为什么线圈要采用透视绕线法?
- **Full cover.** Each turn of the ring goes through the eye, so the film covers the whole coil section, not just the outside.
- **Rust and dust.** A closed film layer keeps moisture and dust off drawn wire in storage and transport.
- **Coil stays flat.** The coil is supported on rollers, so there is no upending step before or after wrapping.
- **Steady coil.** Side protective rollers hold the coil in place while the ring turns.
FPW-AU300 数据
我们已公布的FPW-AU300型自动钢丝卷包装机的相关数据:
| 项目 | 公布价格 |
|---|---|
| 线圈重量 | 300–1,500 公斤 |
| 卷材宽度 | 100–300 毫米 |
| 线圈外径 | 500–1,200 毫米 |
| 线圈内径 | 300–900 毫米 |
| OD minus ID (published limit) | Under 500 mm |
| 滚筒速度 | 2–4 米/分钟 |
| 转速 | 0–90 转/分钟 |
| 重叠 | 10–90% |
| 包装材料 | 拉伸膜或纸,宽 120 毫米,芯径 50 毫米 |
| 功率 | 约 3.8 千瓦,380 伏 50 赫兹 三相 |
支撑辊采用聚氨酯包覆,环辊和滚轮的转速由变频器设定。
重叠和转弯
**Worked example (illustrative).** With 120 mm wide film at 50% overlap, each turn of the ring advances the film by 120 × 0.5 = 60 mm along the coil circumference. A coil whose mean circumference is 2,200 mm then needs about 2,200 ÷ 60 ≈ 37 ring turns for one full layer.
选择清单
- [ ] Coil OD, ID and width, and the OD minus ID value.
- [ ] Coil weight.
- [ ] Film, paper or both.
- [ ] Overlap and layers for your transport route.
- [ ] Coils per hour from the drawing or coiling line.
- [ ] Upstream compacting and strapping, such as a [steel wire coil wrapping, upending and stacking line](https://www.fhopepack.com/videos/high-speed-steel-wire-rewinding-packing-machine/).
安全
The ring turns through the coil eye and the coil moves on powered rollers. We fit guardrails, soft start and stop, and a separate electrical box, and guard the ring zone to the risk assessment. For CE markets we apply ISO 12100:2010 for the risk assessment and [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845) for general packaging-machine requirements.
工程常见问题解答
Q: How does the machine wrap a wire coil?
A: The ring passes through the coil eye while the coil turns on its rollers, so film covers the whole coil section.
Q: What coil sizes fit the FPW-AU300?
A: OD 500–1,200 mm, ID 300–900 mm, width 100–300 mm, with OD minus ID under 500 mm.
Q: How heavy a coil can it take?
A: 300–1,500 kg.
Q: What wrap material does it use?
A: Stretch film or paper, 120 mm wide on a 50 mm core.
Q: Can overlap be changed?
A: Yes, from 10% to 90%, set by inverter.
Q: How many ring turns for one layer?
A: It depends on coil size; a coil with a 2,200 mm mean circumference needs about 37 turns with 120 mm film at 50% overlap.
问:需要什么电源?
A: About 3.8 kW at 380 V 50 Hz 3-phase.
问:适用哪些标准?
答:对于 CE 市场,符合 ISO 12100 和 EN 415-10 标准。
下一步
我们分三步确定自动线圈包装机的尺寸:
1. **Submit your layout drawing** with coil sizes and weight, wrap material and coils per hour, to **info@fhopepack.com**.
2. **48 小时内收到包含机器数据和布局的方案**。
3. **Book a site survey** so we confirm the floor space and conveyor links.
相关阅读
- [钢丝卷绕、翻转和堆垛生产线](https://www.fhopepack.com/videos/high-speed-steel-wire-rewinding-packing-machine/)
- [Wire Coil on Carrier: Turntable Stretch Wrapping](https://www.fhopepack.com/videos/stretch-wrapping-machine-for-steel-wire-carrier-wrapping-weighing-and-tapping/)
- [Packing Machine for Wire Coil, Steel Coil and Pipe Coil](https://www.fhopepack.com/videos/packing-machine-for-wire-coilsteel-coil-pipe-coil/)
- [FPW-AU300 automatic steel wire coil packing machine](https://www.fhopepack.com/Wire-coil-wrapping-machine/automatic-steel-wire-coil-packing-machine.html)
来源
- Clip (our footage): [the video on YouTube](https://www.youtube.com/watch?v=0NIRTSkunIY)
- Coil range, speeds, overlap, material and power: [FPW-AU300 automatic steel wire coil packing machine](https://www.fhopepack.com/Wire-coil-wrapping-machine/automatic-steel-wire-coil-packing-machine.html)
- Overlap and turns: our worked arithmetic
- 标准范围:ISO 12100:2010; [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
- 提案时间:已批准房屋 CTA(提案需在 48 小时内提交)
上次审核日期: 2026年10月10日





