软管盘绕、装盒和纸箱封口生产线

执行摘要 Packing hose coils by hand means one person wraps, one lifts the coil into a box and one tapes the box, and the pace drops through the shift. Our line in this video wraps each black hose coil in clear film, an arm lifts the wrapped coil into an open carton, and the carton is conveyed to a sealer and closed. The pace the line has to hold follows from your hose output per shift 和 length per coil.

目录

视频显示的内容

A large black hose coil sits on a turning platform under a metal press plate. An arm moves the coil on to the wrapping station, where rollers turn it while clear film is wrapped round it.

The operator touchscreen shows the length and diameter settings, with start and input buttons below. The wrapped coil travels along the roller conveyor, an arm picks it up, carries it over a row of open cartons and lowers it into one. The filled carton is then conveyed to the carton sealer and closed.

A label applicator with a roll of labels stands by the conveyor, and a yellow electrical warning triangle is on the red control cabinet. Later in the clip the same sequence repeats on the next coils.

How a coil goes from wrap to sealed carton

时间取自视频时间戳。

步骤 会发生什么 视频时间
线圈 The coil sits on the turning platform under the press plate 大约0-4秒
To wrapping An arm moves the coil to the wrapping station 大约4-8秒
Settings view The clip cuts to the touchscreen with length and diameter settings 大约8-12秒
薄膜包装 Rollers turn the coil while clear film is wrapped round it 大约12-20秒
取放 The wrapped coil is conveyed, picked and lowered into a carton 大约24-44秒
海豹 The filled carton is conveyed to the sealer and closed 大约44-56秒

These times show the order of steps in the clip, not a rated cycle time. Settings are made on the touchscreen before a run, not for each coil.

The coil is wrapped before it goes into the carton, so the film keeps the hose clean if the carton is opened at a store and the coil is sold on its own.

Coils per hour from your output

以下示例包含客户方输入:

名称 价值
Hose output per shift (illustrative) 30,000 m
Length per coil (illustrative) 50 m
Coils and cartons per shift, 30,000 ÷ 50 600
轮班时长(示例) 8小时
Coils per hour, 600 ÷ 8 75
Time available per coil, 3,600 ÷ 75 48小号

Each station on the line (wrapping, pick and place, and carton sealing) then has to finish its step in less than the time available per coil. We confirm those station times with your coil size during the proposal.

控制与安全

The turning platform, the wrapping rollers, the pick-and-place arm and the carton sealer all move on their own. Keep hands out of the wrapping station and from under the arm while the line runs, clear jams only with the line stopped, and keep the electrical cabinet closed in operation.

适用的标准取决于目标市场。对于欧盟CE市场,ISO 12100规定了风险评估方法,EN 415-10规定了包装机械的通用要求。

Selection checklist for a hose coil wrapping and cartoning line

  • Coil outer and inner diameter, height and weight.
  • Hose length per coil and output per shift.
  • Film type and wrap pattern.
  • Carton size and how it is formed and fed.
  • Label content and position on the carton.
  • Carton sealing method and outfeed to palletizing.

工程常见问题解答

Q: How many coils per hour does the line have to pack? A: Output per shift ÷ length per coil ÷ shift hours: 30,000 m ÷ 50 m ÷ 8 h gives 75 per hour in our example.

Q: How long does each station have per coil? A: 3,600 s ÷ coils per hour: 48 s at 75 coils per hour.

Q: Why wrap the coil before cartoning? A: The film keeps the hose clean if the coil is later sold out of the carton.

Q: What is set on the touchscreen? A: In our line the operator sets the length and diameter on the touchscreen before a run, then starts the line from it.

Q: Can the line take my coil size? A: Send the coil diameters, height, weight and carton size and we size the stations.

下一步

We plan your hose coil wrapping and cartoning line in three steps:

  1. 提交您的布局图 with coil diameters, heights, weights and carton size to info@fhopepack.com.
  2. 48小时内收到方案, with wrap pattern and station layout.
  3. 预约现场勘测 to check floor space, carton feed and outfeed.

来源

上次审核日期: 2026年10月04日