Mobilus padėklų keitimo įrenginys padėklų keitimui ribotoje erdvėje

Santrauka Not every warehouse has room for a fixed pallet changing cell, but loads still arrive on pallets that must be swapped. Our mobile pallet changer holds a tall carton load, lifts it off its pallet so the old pallet can be pulled out by hand, and takes a new pallet pushed in on a hand pallet truck. The fit follows from the krovinio aukštis ir kėlimo aukštisAbu nustatome kiekvienam projektui.


Turinys

Ką rodo vaizdo įrašas

A tall stack of film-wrapped cartons on a wooden pallet stands positioned within the mobile pallet changer chassis equipped with dual lateral stabilizing arms. The platform lowers and the side guards swing outward to clear the load footprint, allowing the vertical lifting mechanism to raise the entire cargo block clear of the pallet deck.

With the load suspended securely at height, the discharged pallet is withdrawn manually from the front aperture. Lateral clamping arms maintain full engagement on the sides of the load while a replacement pallet is introduced into the base perimeter using a manual hand pallet truck.

Kaip veikia mobilus padėklų keitimas

Žingsnis Kas atsitinka,
Pozicija Keitiklis stovi prie pakrauto padėklo
Turėti Šoninės rankenos užsidaro ant krovinio
Liftas Platforma pakelia krovinį
pašalinti Senas padėklas ištraukiamas priekyje
pakeisti Naujas padėklas įkeliamas į rankinį padėklų krautuvą

Because the mobile machine maneuvers directly to the load position, the transfer sequence occurs entirely in-situ without requiring fixed infeed conveyors or dedicated transfer stations. For handling cylindrical roll goods, refer to our Mobilus elektrinis spaustuvų padėklų keitiklis.

Kėlimo aukštis ir prošvaisa virš galvos dideliam kroviniui

Illustrative clearance example:

Punktas Reikšmė
Krovinio aukštis (iliustracija) 1,900 mm
Padėklo aukštis (iliustracija) 150 mm
Tarpas padėklo traukimui (iliustracija) 50 mm
Reikalingas keltuvas, 150 + 50 200 mm
Pakelto krovinio viršus, 1,900 + 200 2,100 mm

We evaluate the dynamic lifted height against your site ceiling joists, light fixtures, rack beams, and transit door openings.

For physical footprint envelope planning on related side-press configurations [manufacturer rating]:

  • Nominal load capacity: up to 1,500 kg
  • Minimum platform lowered height: down to 320 mm
  • Maximum pallet width compatibility: up to 1,200 mm
  • Inner leg structural clearance: 1,320 mm

Planavimas mažam grindų plotui

klausimas Kodėl tai svarbu
Grindų erdvė aplink krovinį Vieta padėklams ištraukti
Padėklų dydžiai įeina ir išeina Nustato rankos ir pagrindo plotį
Krovinio svoris Nustato pakėlimą
Padėklų vežimėlio privažiavimas Vieta naujam padėklui įstumti

Tell us the physical space you have, and our engineering department will verify that pallets can be discharged and introduced from accessible transfer orientations.

Baseline chassis envelope reference parameters [manufacturer rating]:

  • Machine overall dimensions: 950 mm W × 2,500 mm L × 1,400 mm H (or 2,800 mm W × 1,500 mm L × 1,500 mm H depending on stabilization profile)
  • Integrated pallet jack lowered entry profile: 83 mm lowered fork height
  • Fork opening range: 813 mm to 1,600 mm; fork lengths: 914 mm or 1,220 mm
  • Lifting motor capacity: 1,200 W (powered by 24 V onboard system)

Valdikliai ir sauga

The mobile chassis platform lifts a full product load while the lateral side arms close firmly against the packaging wall. Operating personnel must keep hands and feet clear of the perimeter base frame while the load remains suspended. Pallets must only be extracted or inserted when the load is mechanically locked at position and all drive motions are halted.

System compliance depends on destination operating standards:

  • ISO 12100: 2010: Governs basic concepts and risk assessment methodology for machinery design.
  • EN 415-10: 2014: Specifies safety requirements for packaging machines and pallet transfer modules.

Mobiliojo padėklų keitiklio pasirinkimo kontrolinis sąrašas

  • Load height and weight (verify against 1,500 kg maximum limit [manufacturer rating]).
  • Pallet sizes in and out (confirm base width ≤ 1,200 mm [manufacturer rating]).
  • Floor space around the load (adequate clearance for 1,220 mm forks and pallet egress).
  • Ceiling, overhead lighting, and transit door clear heights.
  • Required pallet change cycles per hour.
  • Hand pallet truck or powered walkie access clearance.

Inžinerijos DUK

Q: Why choose a mobile pallet changer? A: It eliminates the requirement for a fixed transfer station or dedicated conveyor cell, allowing pallets to be changed directly where the load stands in restricted floor plans.

Q: How is the old pallet removed? A: The load is clamped by the side arms, lifted 200 mm clear of the deck, and the released pallet is drawn out through the open front frame.

Q: How high does the cargo stack reach during transfer? A: In our baseline worked example, a 1,900 mm load elevated by a 200 mm stroke reaches a total peak height of 2,100 mm at the top surface.

Q: How does the replacement pallet enter the station? A: A replacement pallet is positioned onto a standard low-profile hand pallet truck and rolled directly into the open base chassis underneath the suspended load.

Q: What preliminary engineering data should be submitted for a layout proposal? A: Submit exact product stack dimensions (height, width, depth), total unit weight, pallet specifications (entry dimensions and bottom deck boards), and a basic dimensioned floor plan sketch.

Kitas žingsnis

We plan and validate your mobile pallet changer deployment in three steps:

  1. Pateikite savo išdėstymo brėžinį detailing product stack dimensions, gross weights, and pallet styles to info@fhopepack.com.
  2. Gaukite oficialų pasiūlymą per 48 valandas, complete with vertical stroke allowances and perimeter access clearances.
  3. Užsisakykite objekto apžiūrą to inspect floor condition, clear door heights, and operating lane dimensions.

Šaltiniai

Paskutinį kartą atnaujinta: 2026-10-29

Paskutinį kartą atnaujinta: 2026-10-29