Resumen ejecutivo
Auto cable coiling and wrapping with film turns a cut length of cable into a sealed, labelled coil without hand work. The coiler winds the coil, a gripper hands it to the wrapping station, and a ring spirals stretch film through the coil eye. Our FPCA-200 cable coil wrapper covers coils of 250–500 mm OD and 2–50 kg at a ring speed of 10–120 r/min. This page covers the cell layout, the wrapper data, film maths and buyer checks.
This cell is built on a blue steel frame. A pneumatic gripper on the left takes the dark cable coil from the transfer table and sets it on the central rotating plate. A press head comes down to hold the coil while film is laid in a spiral, then the head lifts and the wrapped coil is pushed onto the roller conveyor on the right.
Índice
- Why combine coiling and wrapping
- Cómo funciona la célula
- Datos FPCA-200
- Film use and wrap time
- Lista de verificación de selección
- Seguridad
- Preguntas frecuentes sobre ingeniería
- El próximo paso
- Lectura relacionada
- Fuentes
Why combine coiling and wrapping
When coiling and wrapping are separate, someone has to carry each coil from one machine to the other, and the coil can loosen on the way. In one cell, the coil is held from the coiler to the wrapper, so it keeps its shape. The film wrap keeps dust and moisture off the cable sheath, holds the coil without ties and leaves room for a label.
Cómo funciona la célula
- Bobina: the coiler winds the set cable length into a coil.
- Transfer del aeropuerto: a pneumatic gripper moves the coil to the wrapping station.
- Sostener: the press head lowers to hold the coil on the rotating plate.
- Envolver: the ring turns through the coil eye and the plate turns the coil, so film covers it all round.
- Prensa: the film is cut, the press head lifts and the coil is pushed out.
- Salida: the wrapped coil runs on the roller conveyor to labelling or boxing.
Datos FPCA-200
| Parámetro | Máquina de bobinado de cables FPCA-200 |
|---|---|
| VOLTIOS | AC 380 V, 50 Hz (or to order) |
| Potencia | 2.0 kW |
| DIÁMETRO INTERIOR DE LA BOBINA | 150 – 400 mm |
| bobina de OD | 250 – 500 mm |
| Ancho de la bobina | 80 – 200 mm |
| Peso de la bobina | 2-50 kg |
| Velocidad del anillo | 10 120–XNUMX XNUMX r/min |
| Material | PE, stretch film, PVC |
For larger cable coils, the FPCA-300 is the next size. FPCA-200 is the wrapping unit of the cell. On the coiling side, our automatic cable winding machine handles cable of 2–20 mm diameter at line speeds up to 200 m/min, with a meter counter from 0.01 m to 500 m and a 6 bar air supply. The exact coiler for your cable is confirmed at quote.
Film use and wrap time
Ring passes per layer ≈ π × coil OD ÷ (film width × (1 − overlap)).
Wrap time (s) ≈ ring passes ÷ ring speed (r/min) × 60.
Example only: a 400 mm OD coil with 100 mm film at 50% overlap needs about π × 400 ÷ (100 × 0.5) ≈ 25 passes. At 100 r/min this is 25 ÷ 100 × 60 = 15 s of wrapping. Add transfer and push-out time to get the cell cycle, and match it to the coiler output.
The formula uses the outer diameter. Around the coil eye the same film passes cover a much shorter perimeter, so the film builds up at the ID. Film use is therefore set by the OD, and the eye gets several layers.
Lista de verificación de selección
- Cable diameter and type?
- Coil length, ID, OD and width?
- Coil weight?
- Film type: PE, stretch or PVC?
- Coils per hour from the coiler?
- Labelling or boxing after wrapping?
Seguridad
We design coiling and wrapping cells to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The ring and gripper zone are guarded, and an E-stop is on the panel.
Preguntas frecuentes sobre ingeniería
Q: Do I need ties if the coil is film wrapped? A: For most cable coils, no. The film holds the coil; ties can be added for heavy coils.
Q: Can it wrap PVC film? A: Yes. PE, stretch film and PVC are all used.
Q: Can the wrapper run alone? A: Yes, with manual loading, or in line with a coiler.
Q: How fast is the ring? A: 10–120 r/min, set to the coil size and film.
El próximo paso
- Send your cable size, coil size and output a info@fhopepack.com.
- Confirmamos the coiler and wrapper.
- Respondemos dentro de las 24 horas. con una propuesta y un presupuesto.
Lectura relacionada
- FPCA-200 cable coil wrapping machine (product)
- FPCA-300 cable coil wrapping machine (product)
- Máquina automática para bobinado y embalaje de cables (producto)
- Cable coil packing machine and wire packing machine (video)
- Full wrapping-through packaging machine (video)
Fuentes
- FHOPE product pages: FPCA-200, FPCA-300
- EN ISO 12100:2010; EN 415-10; EN 60204-1
- The cable coiling and wrapping cell shown above
Última revisión: 20/10/2026
