Máquina de envoltura completa: Envoltura de película a través del ojo de pequeñas bobinas en una mesa de rodillos

> **Resumen ejecutivo**
> This clip from our workshop shows small coils wrapped through the eye on our ring wrappers. The coil lies flat on powered rollers, yellow arms centre it, and the ring passes film through the eye and round the outside until the whole coil is covered. The machines match our FPCA-200, which takes coils of 250–500 mm OD and 2–50 kg. Below we cover the steps, how the wrap covers the coil, the data and a worked example for coils per hour.

Índice

Lo que muestra el vídeo

El clip es un breve vídeo vertical de nuestro taller. Muestra cómo se enrollan pequeñas bobinas redondas a través del orificio de nuestras máquinas para enrollar anillos.

| Paso | Lo que ves |
|—|—|
| Loading | Coils lie flat, eye to sky, on a powered roller table; an operator places them by hand |
| Centring | Yellow arms on each side of the roller table hold the coil on the ring centre line |
| Wrapping | A vertical ring with an orange guard frame turns and passes film through the coil eye while the rollers turn the coil |
| Second unit | A green-framed ring wrapper with the FHOPE logo does the same job on the next coils |
| Unloading | The operator lifts the wrapped coil off by hand; the film fully covers it |

El término "envoltura completa" significa que la película pasa a través del ojo y rodea el exterior en cada vuelta, de modo que toda la bobina queda cubierta y no necesita sujeción.

Cómo el envoltorio transparente cubre la bobina

– **Ring.** The film roll rides on the ring, so each turn of the ring takes the film through the eye and back round the outside.
– **Rollers.** The supporting rollers turn the coil slowly, so each turn lands a little further round and the turns overlap.
– **Arms.** Four groups of adjustable arms set the coil size and centre point, and supporting rollers keep the coil from shifting or shaking while the ring turns.
– **Overlap.** Ring speed and roller speed are both set by converters, so the overlap is set to the job.
– **Film end.** Our published FPCA-200 data includes automatic film cutting and feeding at the end of the cycle.

Datos FPCA-200

Las máquinas que aparecen en el vídeo coinciden con nuestra máquina de bobinado de cables FPCA-200. Nuestros datos publicados:

| Artículo | Valor publicado |
|—|—|
| Diámetro interior de la bobina | 150–400 mm |
| Diámetro exterior de la bobina | 250–500 mm |
Ancho de la bobina: 80–200 mm
| Peso de la bobina | 2–50 kg |
| Velocidad del anillo | 10–120 r/min |
| Tiempo de enrollado | 20–30 s por bobina |
| Superposición | 20–80% |
| Wrap material | PE stretch film or PVC film |
| Power | 2.0 kW, AC 380 V 50 Hz or to order |
| Control | PLC and HMI with stored recipes; foot switch for manual mode |

El diámetro interior (DI) y el diámetro exterior (DE) dependen el uno del otro, ya que la bobina necesita una pared entre ellos; cada máquina se puede diseñar según las dimensiones de la bobina del cliente.

Bobinas por hora

**Worked example (illustrative).** At 30 s wrapping time plus about 10 s for one operator to unload and load, one machine finishes a coil every 40 s. That is 3,600 ÷ 40 = 90 coils per hour. At 20 s plus 10 s it is 3,600 ÷ 30 = 120 coils per hour.

Lista de verificación de selección

– [ ] Coil ID, OD and width.
– [ ] Coil weight.
– [ ] Film type: PE stretch film or PVC film.
– [ ] Coils per hour, and whether one or two machines are needed.
– [ ] Manual loading, or a link to the coiler as on our [cable coil rewinding, strapping and shrink packing line](https://www.fhopepack.com/videos/wire-cable-rewinding-strapping-machine-real-24-hour-continuous-running/).

Seguridad

– Keep hands out of the ring while it turns.
– Use the foot switch in manual mode so both hands stay clear.
– The ring soft-starts and soft-stops.
– For CE markets, the machine is designed to ISO 12100 and EN 415-10.

Preguntas frecuentes sobre ingeniería

Q: What does full wrapping-through mean?
A: The film passes through the coil eye and round the outside on every turn, so the whole coil is covered.

Q: Does the coil need strapping first?
A: No. Our FPCA-200 wraps the coil without strapping.

Q: What coil sizes fit?
A: ID 150–400 mm, OD 250–500 mm and width 80–200 mm on our FPCA-200 data.

Q: How heavy can the coil be?
A: 2–50 kg on the FPCA-200.

Q: How long does one coil take?
A: 20–30 s of wrapping time per coil.

P: ¿Cuántas bobinas por hora?
A: About 90–120 coils per hour in the worked example, with one operator loading by hand.

Q: Which films can it use?
A: PE stretch film or PVC film.

Q: How is the overlap set?
A: Converters set the ring speed and roller speed, and the overlap is set between 20% and 80%.

P: ¿Qué normas se aplican?
A: Para los mercados CE, ISO 12100 y EN 415-10.

El próximo paso

Dimensionamos una bobina de envoltura pasante en tres pasos:

1. **Submit your layout drawing** with coil ID, OD, width and weight, film type and coils per hour, to **info@fhopepack.com**.
2. **Recibirá una propuesta en un plazo de 48 horas** con los datos de la máquina y el diseño.
3. **Book a site survey** so we confirm the loading method and floor space.

– [Economic Cable Coil Packing Machine: FPCA Specs](https://www.fhopepack.com/videos/economic-cable-coil-packing-machine-wire-wrapping-machine/)
– [Cable Coil Packing Machine for Small-ID Wire Coils](https://www.fhopepack.com/videos/cable-coil-packing-machine-and-wire-packing-machine/)
– [Cable Coil Rewinding, Strapping and Shrink Packing Line](https://www.fhopepack.com/videos/wire-cable-rewinding-strapping-machine-real-24-hour-continuous-running/)
– [FPCA-200 data](https://www.fhopepack.com/Cable-packing-machine/Cable-Coil-Wrapping-Machine-FPCA-200.html)

Fuentes

– Clip (our footage, FHOPE logo on the machine): [the video on YouTube](https://www.youtube.com/watch?v=VKhjyn25DxY)
– Coil range, ring speed, wrapping time, overlap, film, power and control: [FPCA-200 data](https://www.fhopepack.com/Cable-packing-machine/Cable-Coil-Wrapping-Machine-FPCA-200.html)
– Coils per hour: our worked arithmetic
– Standards scope: ISO 12100:2010; [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
– Proposal timing: approved house CTA (proposal within 48 hours)

Última revisión: 10/10/2026