Executive summary
Auto cable coiling and wrapping with film turns a cut length of cable into a sealed, labelled coil without hand work. The coiler winds the coil, a gripper hands it to the wrapping station, and a ring spirals stretch film through the coil eye. Our FPCA-200 cable coil wrapper covers coils of 250–500 mm OD and 2–50 kg at a ring speed of 10–120 r/min. This page covers the cell layout, the wrapper data, film maths and buyer checks.
This cell is built on a blue steel frame. A pneumatic gripper on the left takes the dark cable coil from the transfer table and sets it on the central rotating plate. A press head comes down to hold the coil while film is laid in a spiral, then the head lifts and the wrapped coil is pushed onto the roller conveyor on the right.
Inhaltsverzeichnis
- Why combine coiling and wrapping
- Wie die Zelle funktioniert
- FPCA-200-Daten
- Film use and wrap time
- Auswahl-Checkliste
- Sicherheit
- Häufig gestellte Fragen zur Technik
- Nächster Schritt
- Verwandte lesen
- Quellen
Why combine coiling and wrapping
When coiling and wrapping are separate, someone has to carry each coil from one machine to the other, and the coil can loosen on the way. In one cell, the coil is held from the coiler to the wrapper, so it keeps its shape. The film wrap keeps dust and moisture off the cable sheath, holds the coil without ties and leaves room for a label.
Wie die Zelle funktioniert
- Spule: the coiler winds the set cable length into a coil.
- Übertragung: a pneumatic gripper moves the coil to the wrapping station.
- Halt: the press head lowers to hold the coil on the rotating plate.
- Wickeln: the ring turns through the coil eye and the plate turns the coil, so film covers it all round.
- Freisetzung: the film is cut, the press head lifts and the coil is pushed out.
- Out: the wrapped coil runs on the roller conveyor to labelling or boxing.
FPCA-200-Daten
| Artikel | FPCA-200 Kabelwickelmaschine |
|---|---|
| Stromspannung | AC 380 V, 50 Hz (or to order) |
| Tuning | 2.0 kW |
| Spule ID | 150 – 400 mm |
| Spule OD | 250 – 500 mm |
| Spulenbreite | 80 – 200 mm |
| Coilgewicht | 2-50 kg |
| Ringgeschwindigkeit | 10–120 U/min |
| Material | PE, stretch film, PVC |
For larger cable coils, the FPCA-300 is the next size. FPCA-200 is the wrapping unit of the cell. On the coiling side, our automatic cable winding machine handles cable of 2–20 mm diameter at line speeds up to 200 m/min, with a meter counter from 0.01 m to 500 m and a 6 bar air supply. The exact coiler for your cable is confirmed at quote.
Film use and wrap time
Ringdurchgänge pro Schicht ≈ π × Spulenaußendurchmesser ÷ (Filmbreite × (1 − Überlappung)).
Wickelzeit (s) ≈ Ringdurchgänge ÷ Ringgeschwindigkeit (U/min) × 60.
Example only: a 400 mm OD coil with 100 mm film at 50% overlap needs about π × 400 ÷ (100 × 0.5) ≈ 25 passes. At 100 r/min this is 25 ÷ 100 × 60 = 15 s of wrapping. Add transfer and push-out time to get the cell cycle, and match it to the coiler output.
The formula uses the outer diameter. Around the coil eye the same film passes cover a much shorter perimeter, so the film builds up at the ID. Film use is therefore set by the OD, and the eye gets several layers.
Auswahl-Checkliste
- Cable diameter and type?
- Coil length, ID, OD and width?
- Coil weight?
- Film type: PE, stretch or PVC?
- Coils per hour from the coiler?
- Labelling or boxing after wrapping?
Sicherheit
We design coiling and wrapping cells to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The ring and gripper zone are guarded, and an E-stop is on the panel.
Häufig gestellte Fragen zur Technik
Q: Do I need ties if the coil is film wrapped? A: For most cable coils, no. The film holds the coil; ties can be added for heavy coils.
Q: Can it wrap PVC film? A: Yes. PE, stretch film and PVC are all used.
Q: Can the wrapper run alone? A: Yes, with manual loading, or in line with a coiler.
Q: How fast is the ring? A: 10–120 r/min, set to the coil size and film.
Nächster Schritt
- Send your cable size, coil size and output an info@fhopepack.com.
- Wir bestätigen the coiler and wrapper.
- Wir antworten innerhalb von 24 Stunden mit einem Vorschlag und einem Kostenvoranschlag.
Verwandte lesen
- FPCA-200 cable coil wrapping machine (product)
- FPCA-300 cable coil wrapping machine (product)
- Automatische Kabelwickel- und Verpackungsmaschine (Produkt)
- Cable coil packing machine and wire packing machine (video)
- Full wrapping-through packaging machine (video)
Quellen
- FHOPE product pages: FPCA-200, FPCA-300
- EN ISO 12100:2010; EN 415-10; EN 60204-1
- The cable coiling and wrapping cell shown above
Letzte Überprüfung: 21.09.2026
