ملخص تنفيذي
Manual hose wrapping looks cheap because the only equipment is a roll of film. The cost sits in labour per coil, uneven film use, damaged or loose coils and a packing station that cannot keep up with the extruder. Our horizontal FPCA hose coil wrappers wrap a coil in 25–35 s with a set overlap. Below is a cost model you can fill in with your own numbers.
This horizontal wrapper lays the hose coil flat on rollers, with upright yellow guide rollers holding it in place. The ring on the blue frame passes through the eye and wraps the coil in clear film, leaving an even, tight pack.
جدول المحتويات
- The hidden costs of manual wrapping
- A cost model you can fill in
- Worked example: one shift
- What a horizontal hose coil wrapper does instead
- FPCA-200 and FPCA-300 data
- قائمة التحقق من الاختيار
- السلامة: EN 415-10 و ISO 12100
- أسئلة وأجوبة هندسية
- الخطوة التالية
- القراءة ذات الصلة
- مصادر
The hidden costs of manual wrapping
| التكلفة | التغليف اليدوي | تغليف آلي |
|---|---|---|
| العمل | One or two people per station, every shift | Operator loads and unloads; the ring wraps |
| زمن اللفة الواحدة | Depends on the person and the coil | 25–35 s per coil, repeatable |
| افلام | Overlap and tension vary, so film is over-used or gaps appear | Overlap and tension set once |
| جودة التغليف | Loose or uneven packs, coils that open in transit | Even, tight wrap on every coil |
| خط السرعة | Packing falls behind the extruder | Wrapper matched to coil output |
| إصابات | Repeated bending and twisting round a coil | Coil handled on rollers |
The biggest cost is rarely the film. It is the people tied to the station and the coils that come back loose or damaged.
A cost model you can fill in
Use your own figures in these formulas.
| العناصر | المعادلة |
|---|---|
| عدد اللفات لكل وردية | extruder output per shift ÷ length per coil |
| Manual labour hours | coils per shift × manual minutes per coil ÷ 60 |
| Machine wrap hours | coils per shift × machine seconds per coil ÷ 3,600 |
| Labour saved per shift | (manual labour hours − operator hours on the machine) × hourly labour cost |
| Film saved per coil | manual film per coil − machine film per coil |
| Payback in shifts | machine cost ÷ (labour saved + film saved + rework saved per shift) |
Worked example: one shift
The inputs below are example assumptions, not measured figures. Replace them with your own.
| خطوة | Assumption or calculation | نتيجة |
|---|---|---|
| عدد اللفات لكل وردية | يفترض | 400 لفات |
| Manual time per coil | assumed 2 min | 400 × 2 ÷ 60 ≈ 13.3 h |
| People needed in an 8 h shift | 13.3 8 ÷ | 2 حصة |
| وقت اللف لكل لفة | 30 s, inside 25–35 s | wrapping only |
| Load, film start, cut and unload | assumed 20 s | 50 s floor to floor |
| ساعات عمل الآلة | 400 × 50 ÷ 3,600 | حوالي 5.6 ساعة |
| استخدام الآلات | 5.6 8 ÷ | حول 69٪ |
| Film per coil, manual | assumed 30 g | 12 كجم لكل وردية |
| Film per coil, machine | assumed 22 g | 8.8 كجم لكل وردية |
| Film saved | 12 - 8.8 | 3.2 كجم لكل وردية |
نتيجة. With these assumptions, two people wrapping by hand are replaced by one operator and one machine running about 69% of the shift, including handling time. The 25–35 s rating is wrapping time; coil staging and transfer are extra unless the wrapper is linked to an automatic handling line. Film saving is smaller than labour saving but adds up across shifts. Your payback depends on your labour cost and coil count, so run the model with your own numbers.
What a horizontal hose coil wrapper does instead
The coil lies flat on the roller table and the guide rollers centre it. The ring passes through the eye and turns while the rollers turn the coil, laying film in even bands at a set overlap. The FPCA-300 can wrap two layers of material, for example stretch film with optional paper.
Lying flat suits soft hose coils. The full face is supported, so the coil keeps its shape while it turns.
FPCA-200 and FPCA-300 data
| العناصر | فبكا-200 | فبكا-300 |
|---|---|---|
| لفائف معرف | 200 – 350 مم | 300 – 1,000 مم |
| لفائف OD | 500 – 650 مم | 600 – 1,200 مم |
| عرض لفائف | 150 – 300 مم | 150 – 300 مم |
| الوزن فائف | 10-50 كجم | 10-100 كجم |
| وقت التغليف | 25-35 ثانية لكل لفة | 25-35 ثانية لكل لفة |
| أقصى سرعة للرنين | 100 دورة / دقيقة | 100 دورة / دقيقة |
| Supply and power | 380 V 60 Hz 3P, 2.0 kW (other supplies at quote) | 380 V 60 Hz 3P, 3.5 kW (other supplies at quote) |
| لفافة فيلم ممتد | القطر الخارجي 100-140 مم، القطر الداخلي 50 مم، العرض 90 مم | القطر الخارجي 100-140 مم، القطر الداخلي 50 مم، العرض 50-90 مم |
| ورق (اختياري) | القطر الخارجي 100-450 مم، القطر الداخلي 50 مم، العرض 90 مم | القطر الخارجي 100-450 مم، القطر الداخلي 50 مم، العرض 90 مم |
قائمة التحقق من الاختيار
- Hose type, OD and length per coil.
- القطر الداخلي للملف، والقطر الخارجي، والعرض، والوزن.
- Coils per shift and number of shifts.
- Current labour and film use per coil.
- Film only, or film with paper.
- Link to coiler and palletising.
السلامة: EN 415-10 و ISO 12100
The wrapper is built to EN 415-10, the general safety requirements for packaging machines, with the risk assessment done to ISO 12100. Warning signs alone are not enough for the turning ring. Perimeter fencing, interlocked guards or light curtains restrict access while the ring runs, and the guarding option is set for your layout and market. The coil is positioned before the cycle starts.
أسئلة وأجوبة هندسية
Q: How long does the machine take per coil? A: 25–35 s per coil on the FPCA-200 and FPCA-300.
Q: Can the machine wrap paper as well as film? A: Yes. Paper is an option, and the FPCA-300 can wrap two layers.
Q: Does one operator run the machine? A: Yes. The operator places and removes the coil and starts the cycle; the ring does the wrapping. Whether the film start and cut are manual or automatic depends on the configuration, confirmed at quote.
Q: How do I work out payback? A: Use the cost model above with your coil count, labour cost and film use.
الخطوة التالية
- Send your coil sizes, coils per shift and current packing method إلى info@fhopepack.com.
- نحن نطابق the FPCA model and work out the cycle with you.
- نقوم بالرد خلال 24 ساعة مع تقديم عرض سعر واقتباس.
القراءة ذات الصلة
- Horizontal hose coil wrapping machine FPCA-200 (product)
- Horizontal hose coil wrapping machine FPCA-300 (product)
- Hose packing machine and pipe wrapping machine
- آلة تغليف لفائف خرطوم بالفيلم
مصادر
- FHOPE product pages: horizontal hose coil wrapping machines FPCA-200 and FPCA-300
- EN 415-10؛ ISO 12100:2010
- Our horizontal hose coil wrapper shown above
آخر مراجعة: 2026-10-19
