执行摘要 A steel wire coil winding and strapping machine winds drawn wire into a coil of set length, cuts it and straps the coil through the eye. The clip, about 198 s long, shows two winding cycles on a yellow star-shaped coiling head in a blue frame, and a holder taking the coil away. Our equivalent solution straps each coil in 2 to 4 places with 8 to 10 mm PP strap.
目录
- 视频片段按顺序展示了以下内容
- 夹子的循环时间
- How the winding and strapping machine works
- Wire coil strapping data
- 节拍检查
- Selection checklist for a wire coil winder
- 控制与安全
- 工程常见问题解答
- 下一步
- 相关阅读
- 来源
视频片段按顺序展示了以下内容
The machine has a heavy blue steel frame behind a blue safety fence. A yellow star-shaped coiling head sits on a geared motor, and yellow guide arms stand around it. A grey control cabinet with a row of push buttons and an emergency stop stands at the side.
- 0 到大约 18 秒。 A coil of bright steel wire sits on the coiling head, seen through the fence. Nothing moves.
- 大约 24 到 42 秒。 The yellow holder lifts the coil, moves it and sets it down at the next station.
- 大约 48 到 54 秒。 A new wire end is led from the guide wheels onto the coiling head, and the guide arms close in.
- 大约 60 到 78 秒。 The head turns and the wire builds up in tight turns. Near the end, the wire is cut and the holder takes the coil.
- 大约84秒。 The finished coil rests at the unloading side, and the head is empty again.
- 大约 90 到 102 秒。 The machine stands still, with a wire coil on the yellow support.
- 大约 108 到 174 秒。 A second cycle runs. The wire is pulled in, the head turns faster, and the coil grows layer by layer.
- 大约 180 到 198 秒。 The holder comes down over the finished coil, grips it and lifts it off the head.
夹子的循环时间
| 踩下夹子 | 时间窗口 | 修读年限 |
|---|---|---|
| Coil lifted and moved by the holder | 大约24到42秒 | 大约18秒 |
| Wire end led onto the head | 大约48到54秒 | 大约6秒 |
| Winding to cut, first coil | 大约60到78秒 | 大约18秒 |
| Winding, second coil | 大约108到174秒 | 大约66秒 |
| Coil gripped and lifted off | 大约180到198秒 | 大约18秒 |
The times come from frames 6 s apart, and the clip may be edited. They show the order of steps, not a rated cycle time.
How the winding and strapping machine works
The wire first passes a meter counter. Its upper and lower wheels measure the length to the centimetre and send the signal to the cutter and the coiling head. A one-way bearing stops the wire from running back.
The coiling head moves up and down to take the wire end and fix it at the start. It opens and closes automatically, and a servo drive winds the wire into a regular coil shape. When the counter reaches the set length, the cutter cuts the wire.
A servo-driven holder then clamps the coil and carries it to the strapping station. There the coil is strapped through the eye, in 2 to 4 places, with PP strap joined by friction welding.
| Part | 它做什么 |
|---|---|
| 计米器 | Measures wire length to the centimetre |
| 卷绕头 | Takes the wire end, winds the coil, opens to release |
| 自动切刀 | Cuts the wire at the set length |
| Servo holder | Clamps the coil and moves it to strapping |
| Eye-through strapper | Straps the coil in 2 to 4 places |
| PP strap pay-off | Stores strap and feeds it at the right speed |
Wire coil strapping data
| 捆扎单元 | 规格 |
|---|---|
| 表带类型 | PP |
| 表带宽度 | 8至10 mm |
| 表带厚度 | 0.8 毫米 |
| 联合 | 摩擦焊 |
| 关节位置 | Front part of the wire coil |
| 接合强度 | about 75 to 80% of the strap breaking load |
| Strap places | 2 to 4 per coil |
| 通过积极争取让商标与其相匹配的域名优先注册来维护 | Touch screen, PLC and servo drives |
On the touch screen, the operator sets the winding speed, the wire length and the alarms. The coil size settings, wire length and wire diameter, can be changed on the screen while the machine runs.
节拍检查
For an illustrative drawing line that finishes one coil every 120 s, the winding, cutting and holder transfer must all fit inside 120 s. On the clip, the second coil alone winds for about 66 s.
Where the strapper works on the previous coil while the next one winds, the slower of the two sets the pace. We then set the strap count to keep strapping below the winding time.
Selection checklist for a wire coil winder
- Wire diameter and grade.
- Coil length or weight, and the coil ID and OD.
- Line speed of the drawing machine.
- Strap places per coil, 2 to 4.
- Coil handling after strapping: conveyor, hook or pallet.
控制与安全
On the clip, no one enters the fence while the head turns and the holder moves. The turning head, the cutter and the holder all move without warning, and a person inside the fence is the move to design out. We fence the cell and interlock the gates.
Stop, isolate and lock out the machine before anyone threads a new wire end, clears a tangle on the head or changes a strap coil. The emergency stop on the cabinet stops the head and holder at once.
适用的标准取决于目标市场。对于欧盟CE认证市场，ISO 12100规定了风险评估方法，而EN 415-10涵盖了包装机械的通用要求，其中规定了防护装置和停机装置。
工程常见问题解答
Q: How does the machine know when to cut the wire? A: A meter counter measures the wire to the centimetre, and the cutter acts when the set length is reached.
Q: How many straps go on each coil? A: Between 2 and 4, set in the program, with 8 to 10 mm PP strap.
Q: How strong is the strap joint? A: The friction-welded joint keeps about 75 to 80% of the strap breaking load.
下一步
We size a steel wire coil winding and strapping machine in three steps:
- 提交您的布局图 with the wire sizes, coil sizes and line speed, to info@fhopepack.com.
- 48小时内收到方案, with the coiler layout, the strap plan and the cycle check.
- 预约现场勘测 so we confirm the drawing line, the floor space and the fenced cell.
相关阅读
来源
- Machine details and strap data: steel wire winding and strapping machine product page
- 片段计时：从片段中提取的帧计时，帧之间间隔 6 秒
- 机器运行中： YouTube 上的视频
- 标准范围： ISO 12100：2010, IN 415-10：2014
上次审核日期： 2026年10月05日
