> **Ringkasan Eksekutif**
> Large bearings need a sealed, rust-inhibiting wrap before shipping, and wrapping by hand round a ring this size is slow and uneven.
> Our machine in this video turns a large bearing on its table while the wrapping arm lays blue VCI film round the ring section inside a yellow mesh fence.
> Wraps per layer follow from the **mean circumference** and the **film width**, and film used from the ring section.
Daftar Isi
- Apa yang ditunjukkan video tersebut
- Cara bantalan dibungkus
- Pembungkus dan film per bantalan
- Kontrol dan keamanan
- Daftar periksa pemilihan untuk mesin pengepak bantalan
- Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
- Langkah selanjutnya
- Bacaan terkait
- sumber
Apa yang ditunjukkan video tersebut
A large wind-turbine-size bearing lies flat on the machine's turntable. The wrapping arm starts the blue VCI film, then lays it round the ring section while the bearing turns, so the film builds up evenly round the whole ring.
Saat cincin tertutup, lengan berhenti dan bergerak mundur, meninggalkan bantalan yang terbungkus di atas meja. Sebuah pagar jaring berwarna kuning mengelilingi area kerja. Tanda air FHOPE GROUP terlihat di sudut.
Cara bantalan dibungkus
Waktu dibaca dari cap waktu video.
| Step | What happens | Video time |
|---|---|---|
| Load | The bearing is set on the turntable | about 0–8 s |
| Start | The arm starts the blue VCI film | about 8–16 s |
| Wrap | The bearing turns and film is laid round the ring | about 16–48 s |
| Finish | The arm stops and moves back | about 48–64 s |
Film VCI melepaskan inhibitor korosi di dalam lapisan pembungkus, sehingga segel di sekitar cincin sama pentingnya dengan cakupannya.
Pembungkus dan film per bantalan
Contoh ilustratif:
| Barang | Nilai |
|---|---|
| Outer and inner diameter (illustrative) | 2,000 and 1,600 mm |
| Ring height (illustrative) | 200 mm |
| Ring section perimeter, 2 × (200 + 200) | 800 mm |
| Mean circumference, π × 1.8 m | about 5.65 m |
| Lebar film (ilustrasi) | 100 mm |
| Wraps for one layer, 5,650 ÷ 100 | about 57 |
| Film laid, 57 × 0.8 m | about 45.6 m before overlap |
Ini adalah garis dasar tanpa tumpang tindih. Dengan fraksi tumpang tindih f antara lapisan pembungkus, lapisan pembungkus dan film keduanya naik sebesar 1 ÷ (1 − f); tetapkan f dari penyegelan yang Anda butuhkan untuk perlindungan VCI.
Kontrol dan keamanan
Bantalan berputar di atas meja dan lengan pembungkus bergerak mengelilingi cincin. Jauhkan orang dari pagar jaring kuning saat mesin beroperasi, dan muat, bongkar, atau pasang kembali film hanya saat mesin berhenti dan terisolasi.
Standar yang berlaku bergantung pada pasar tujuan. Untuk pasar CE, ISO 12100 menetapkan metode penilaian risiko dan EN 415-10 menetapkan persyaratan umum untuk mesin pengemasan.
Daftar periksa pemilihan untuk mesin pengepak bantalan
- [ ] Bearing outer and inner diameter and height.
- [ ] Heaviest bearing.
- [ ] VCI film or other wrap material.
- [ ] Overlap and number of layers.
- [ ] How bearings are loaded and unloaded.
- [ ] Bearings per shift.
Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
Q: Why VCI film?
A: It releases a corrosion inhibitor inside the wrap to protect the bearing surfaces.
Q: How many wraps make one layer?
A: Mean circumference over film width: 5,650 ÷ 100 mm gives about 57 wraps with no overlap in our example; overlap raises it.
Q: How much film is laid?
A: Wraps times section perimeter: 57 × 0.8 m gives about 45.6 m before overlap in our example.
Q: Where is the safety guarding?
A: A yellow mesh fence surrounds the work area.
Q: Can it take my bearing size?
A: Send the diameters, height and weight and we size the table and arm.
Langkah selanjutnya
Kami merencanakan mesin pengemas bantalan Anda dalam tiga langkah:
1. **Submit your layout drawing** with bearing diameters, height and weight to **info@fhopepack.com**.
2. **Receive a proposal within 48 hours**, with film type, overlap and layers.
3. **Book a site survey** to check loading method and bearings per shift.
Bacaan terkait
- [Bearing packing machine](https://www.fhopepack.com/Bearing-packing-machine/)
- [Video: automatic bearing packaging machine for steel](https://www.fhopepack.com/videos/automatic-bearing-packaging-machine-for-steel/)
- [Video: coil and roll stretch wrapping machine](https://www.fhopepack.com/videos/coil-and-roll-stretch-wrapping-machine/)
sumber
- Konten mesin: Tim teknik FHOPE, 10 Oktober 2026
- Wrap and film example: our worked example, illustrative values
- Machine in action: [our video on YouTube](https://www.youtube.com/watch?v=4mu-sf2lZm0)
- Cakupan standar: [ISO 12100:2010](https://www.iso.org/standard/51528.html), [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
Terakhir ditinjau: 04-10-2026
