Ringkasan Eksekutif
A bearing packing machine wraps a bearing through its bore and around its outer ring, so film, VCI or paper covers every face. The bearing turns on rollers while a ring passes through the bore. Our range runs from the FPBS-200 for bearings of 120–270 mm bore and up to 70 kg, to the FPB-400 for bearings up to 1,200 mm OD and 500 kg. A worked example wraps a 22228-size bearing.
Daftar Isi
- Why bearings are wrapped
- How a bearing wrapping machine works
- Our bearing wrapping range
- Material on the ring or beside the machine
- Worked example: a 22228-size bearing
- Daftar periksa pemilihan
- Keamanan: EN 415-10 dan ISO 12100
- Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
- Langkah selanjutnya
- Bacaan terkait
- sumber
Why bearings are wrapped
A bearing is finished steel with precision raceways. Moisture and dust in storage or at sea cause rust spots that scrap it. A wrap through the bore seals every face, and a VCI film adds corrosion protection inside the pack. Wrapping by hand is slow, uses more film than needed and leaves loose ends.
How a bearing wrapping machine works
Here the operator sets a bearing upright on the drive rollers inside a yellow mesh guard, where a ring passes through the bore. The ring turns and lays film through the bore and around the outer ring, while the rollers turn the bearing slowly. When the bearing has made one full turn, the film is cut and the operator lifts the bearing out. The FPBS-200 is made for easy manual loading and unloading, and its PLC calculates the material automatically.
Our bearing wrapping range
| Barang | FPBS-200 | FPB-200 | FPB-300 | FPB-400 |
|---|---|---|---|---|
| ID Bantalan | 120 – 270 mm | 300 – 600 mm | 300 – 900 mm | 300 – 800 mm |
| Diameter Luar Bantalan | OD − ID under 190 mm | 700 – 1,000 mm | 600 – 1,200 mm | 500 – 1,200 mm |
| Lebar bantalan | 40 – 130 mm | 20 – 200 mm | 20 – 300 mm | 100 – 400 mm |
| Bantalan berat | 5–70 kg | 20–200 kg | 10–500 kg | 100–500 kg |
| Waktu pembungkus | 20-35 dtk | 35-45 dtk | 40-50 dtk | 30-50 dtk |
| Kecepatan dering | maks. 100 r/min | - | 30–70 putaran/menit | 30–70 putaran/menit |
| Tumpang tindih | - | 20 – 80% | 20 – 80% | 20 – 90% |
| Daya | dikonfirmasi pada kutipan | 1.5 kW | 2.5 kW | 2.5 kW |
| Menyediakan | 380 V, 50 Hz | AC 380 V, 50 Hz, atau sesuai pesanan | AC 380 V, 50 Hz, atau sesuai pesanan | AC 380 V, 50 Hz, atau sesuai pesanan |
| Bahan | PVC / VCI film, 40 mm wide, roll OD 60–100 mm | goffered paper, PE, stretch film, knit belt, PVC | sama | sama |
For slewing and wind turbine bearings of 2,900–5,000 mm OD we build the FPCA-6000, which lays the bearing flat.
Material on the ring or beside the machine
We build two versions. For small bearings, the material roll sits on the ring and turns with it; this is light and compact, and the roll is narrow, about 40 mm wide. For larger bearings, the roll stands next to the machine and feeds the ring, so bigger rolls and wider material can be used.
Worked example: a 22228-size bearing
Illustrative bearing of 22228 size: bore 140 mm, OD 250 mm, width 68 mm, wrapped in 40 mm VCI film at 50% overlap.
| Memeriksa | Perhitungan | Hasil |
|---|---|---|
| OD − ID | 250 - 140 | 110 mm, under 190 mm |
| Bore and width | 140 mm, 68 mm | inside 120–270 mm and 40–130 mm |
| Wraps at the OD | π × 250 ÷ 20 | ≈ 39 |
| Waktu dering pada 100 r/min | 39 ÷ 100 × 60 | 24 detik |
| Jalur film per pembungkus | 2 × (68 + 55) mm | 0.25 m |
| Film per bearing | 39 × 0.25 m | 9.7 m |
| Layers at the bore | 39 × 40 mm ÷ (π × 140 mm) | ≈ 3.6 |
Hasil. The bearing suits the FPBS-200, and 39 wraps take about 24 s, inside the 20–35 s range. Each bearing uses about 9.7 m of 40 mm film. The bore, the precision fit surface for the shaft, gets about three and a half layers, more than the outside, because the bore circumference is much smaller.
Daftar periksa pemilihan
- Bearing bore, OD, width and weight, largest and smallest.
- Material: VCI film, stretch film, goffered paper, knit belt.
- Bantalan per jam.
- Manual loading, or online with conveyors.
- One machine or two for a wide size range.
- Tegangan.
Keamanan: EN 415-10 dan ISO 12100
The ring wrapper is built to EN 415-10, and its risk assessment follows ISO 12100. The turning ring and drive rollers are the hazards. A mesh guard surrounds the ring. The bearing is placed and removed with the ring stopped, and side guide rollers hold it upright while it turns, so nobody needs to steady it by hand. Who supplies the guarding and the CE paperwork is set out in the contract.
Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
Q: Can one machine cover all our bearing sizes? A: Within one model’s range, yes. A wide range often needs two models, small and large.
Q: Can it use VCI film? A: Yes, PVC or VCI film on the FPBS-200; paper, PE, stretch film or knit belt on the FPB models.
Q: Can it run online? A: The FPB models can link to the bearing line with conveyors and automatic positioning.
Q: Which standard do you design to? A: EN 415-10, the packaging machine safety standard, with the risk assessment to ISO 12100.
Langkah selanjutnya
- Send bearing sizes, weights and output Kirimkan ke info@fhopepack.com.
- Kami memilih the model and material.
- Kami membalas dalam waktu 24 jam dengan sebuah kutipan.
Bacaan terkait
- Mesin pembungkus bantalan FPBS-200 (produk)
- Mesin pengemas bantalan FPB-400 (produk)
- Mesin pengemas bantalan ukuran besar
- Mesin pengemas bantalan besar dengan film VCI
- Mesin pengemas bantalan otomatis
sumber
- FHOPE product pages: FPBS-200, FPB-200, FPB-300, FPB-400 and big size bearing packing machine
- FHOPE project notes on material-on-ring and material-beside-machine versions
- Our bearing wrapper shown above
- Worked example: illustrative figures for a 22228-size bearing
- Standar: EN 415-10; ISO 12100:2010
Terakhir ditinjau: 19-10-2026
