Kokkuvõte
A pallet changing machine swaps the pallet under a load without unstacking it. We build it as a floor-level changer: the load is tilted 95° onto a back plate, the old pallet is pulled out and a new one goes in. Our FPFZ-CH01 handles 1.5 t loads on 1,200 × 1,000 mm pallets, 1,000–1,800 mm high, in about 30–50 s per change. Pallet changers and pallet inverters are the same machine family; the inverter turns the load a full 180°.
The light green frame tips a stack of cartons on a blue plastic pallet back onto its back plate, with the top plate holding the load. With the load tilted, the operator pulls the plastic pallet out at floor level. Yellow mesh fences close both sides, and the cycle runs from a separate console with a screen.
Sisukord
- Miks kaubaaluseid vahetada
- The pallet change cycle
- 95° changer or 180° inverter?
- Masina andmed
- Koormusi tunnis
- Valiku kontroll-leht
- ohutus
- Inseneri KKK
- Järgmine samm
- Seotud lugemine
- Allikad
Miks kaubaaluseid vahetada
| Põhjus | Tüüpiline muutus |
|---|---|
| Hygiene rules in food or pharma areas | wooden pallet out, plastic pallet in |
| Ekspordisaadetis | in-house pallet out, export or heat-treated pallet in |
| Kahjustatud kaubaalus | broken pallet out, sound pallet in |
| Returning pool pallets | pool pallet out, one-way pallet in |
| Säilitamine | plastic pallet out, cheaper pallet in for the warehouse |
The pallet change cycle
- A pallet truck or forklift sets the load on the platform at floor level.
- The side holding device clamps the load and the pressing-down plate holds the top.
- The frame tilts the load 95° onto the back plate.
- After the 95° turn the base table lowers to the floor, which separates the pallet from the load. A cylinder holds the pallet on the table during the turn; at floor level the operator pulls it out.
- The new pallet goes in, and the frame turns the load back upright onto it.
- The clamps open and the load is taken away.
Mechanical and electric stop blocks end the tilt at the right angle. The operator runs the machine from the control panel or a wireless remote.
95° changer or 180° inverter?
| Kirje | FPFZ-CH01 pallet changer | FPFZ-H02 180° inverter |
|---|---|---|
| Pöördenurk | 95° (110° on some versions) | 180 ° |
| Koormus | up to 1,500 kg (1.5 t) | 800–1,500 kg (1.5 t) |
| Kaubaaluse pikkus × laius | 1,200 × 1,000 mm | 1,000–1,200 × 800–1,000 mm |
| Laadimiskõrgus | 1,000–1,800 mm | 1,000–1,800 mm |
| Tsükli aeg | umbes 30–50 sekundit | umbes 50 s |
| Mootori võimsus | umbes 5.0 kW | umbes 7.5 kW |
| Parim on | swapping the pallet; load stays upright at the end | turning the load over, or changing top and bottom pallets |
Reegel. Use the 95° changer when only the pallet must change. Use the 180° inverter when the load itself has to be turned over, for example to free stuck product or to reach the bottom layer.
Masina andmed
| Kirje | FPFZ-CH01 |
|---|---|
| Kaubaaluse suurus | 1,200 × 1,000 mm; other versions 1,300 × 1,100–1,220 mm or 1,200 × 1,200 mm |
| Laadimiskõrgus | 1,000–1,800 mm; other versions 1,000–1,900 mm or 550–2,200 mm |
| Kande raskus | up to 1,500 kg (1.5 t) |
| Tööaeg | umbes 30–50 sekundit |
| Pallet changing | käsiraamat |
| alus | welded profile, A3 steel, fixed by dead weight (no anchor bolts) |
| Kontroll | panel and wireless remote |
| Mootori võimsus | about 5.0 kW (3.5–5.5 kW on other versions) |
| Toiteallikas | 380 V, 50/60 Hz, 3 faasi |
| Garantii | 2 years whole machine, 10 years structure |
Koormusi tunnis
The machine cycle is only part of the time. Add the manual pallet swap and the truck moves in and out.
| Samm | aeg |
|---|---|
| Machine cycle | 40 s (middle of 30–50 s) |
| Pallet swap and truck in/out | 60 s (illustrative) |
| Total per load | 100 s |
| Koormusi tunnis | 3,600 ÷ 100 = 36 |
| Loads per 8 h shift | 8 × 36 = 288 |
Tulemus. At 30 loads per hour there are 3,600 ÷ 30 = 120 s per load, so one changer with one operator keeps up. Faster lines need a pallet magazine or conveyor feed, as in our automatic pallet changing system, confirmed at quote.
Valiku kontroll-leht
- Pallet size, old and new.
- Koorma kõrgus ja kaal.
- Load type: cartons, bags, drums or loose items.
- Koormusi tunnis.
- Pallet truck or forklift loading.
- Kohapealne toiteallikas.
ohutus
The machine is designed to EN ISO 12100:2010, with EN 415-10 applied where it sits in a packaging line and the electrical equipment to EN 60204-1. The tilting frame and the clamps are the main hazards. Fences close the sides, the operator stands at the separate console or uses the wireless remote, and stop blocks limit the tilt. Guarding and CE documents are agreed per project.
Inseneri KKK
Q: Does the load need to be unstacked? A: No. The load is clamped and tilted, and only the pallet is changed.
Q: How fast is a pallet change? A: The machine cycle takes about 30–50 s; add the manual pallet swap.
Q: Does it need a pit or anchor bolts? A: No. It works at floor level and stands by its own weight on a flat, level floor; the floor check is confirmed at quote.
Q: How is the clamp force set for cartons? A: The side clamps and top plate are set for the load type so cartons are held without being crushed; the setting is confirmed at quote.
Q: Is a pallet changer the same as a pallet inverter? A: They are the same family. The changer tilts about 95°; the inverter turns 180°.
Q: Can it take taller loads? A: Yes, versions go to 1,900 mm and 2,200 mm high; confirmed at quote.
Järgmine samm
- Send your pallet sizes, load height, weight and loads per hour aadressile info@fhopepack.com.
- Me valime the changer or inverter and the clamp layout.
- Vastame 24 tunni jooksul ettepaneku ja hinnapakkumisega.
Seotud lugemine
- Load inverter (product)
- C-kujuline kaubaaluste inverter
- FHOPE pallet inverter with dual clamper and floor base operation
- V-kujuline kaubaaluste vahetaja
- Automatic pallet changing system with new pallet dispensing
Allikad
- FHOPE pallet changer quotations (FPFZ-CH01, 2022 and 2024) and 180° inverter quotation (FPFZ-H02, 2021)
- EN ISO 12100:2010; EN 415-10; EN 60204-1
- Our pallet changing machine shown above
Viimati üle vaadatud: 2026-10-19
