> **Kokkuvõte**
> **The 360 degree turning machine rotates large or heavy panels in production, with programmable flips at 90, 180, 270 and 360 degrees.** It handles panels up to 3000 x 1500 mm and 250 to 1000 kg, flips a panel in about 10 to 25 seconds, and integrates with the surrounding conveyors over standard I/O or Industrial protocols. This guide covers the rotation and clamping design, the parameter table and the selection points.
Sisukord
- Mida masin teeb
- Pöörlemis- ja kinnituskonstruktsioon
- Põhikomponendid
- Tehnilised andmed
- Juhtimise ja liinide integreerimine
- Rakendused
- Turvaelemendid
- Hooldus
- Masina valiku kontroll-leht
- Inseneri KKK
- Järgmine samm
- Seotud lugemine
- Allikad ja standardid
Mida masin teeb
Masin haarab paneeli servadest ja pöörab seda järgmise jaama jaoks vajaliku nurga alla, tehes 180-kraadise pöörde ja täieliku 360-kraadise pöörde. See asetatakse konveierite vahele, võtab paneeli sisse, pöörab seda PLC juhtimisel ja annab tagasi liinile. Protsess hõlmab juurdepääsu töödeldava detaili mõlemale küljele ja orientatsiooni muutusi, mida järeltöö nõuab.
Pöörlemis- ja kinnituskonstruktsioon
Klambrid haaravad paneeli servadest pinda jälgi jätmata, rõhu abil, mis on seatud vastavalt paneeli materjalile ja paksusele. Elektrimootor, suure pöördemomendiga käigukast ja täppislaagrid juhivad pöörlemist ning muutuva sagedusega ajam tagab pehme käivituse ja seiskumise, nii et paneel pöördepunktis pinget ei koge.
Dünaamilisi jõude kannab keevitatud raske terasraam, mille konstruktsiooni vastavust paneelide kaalule kontrollitakse projekteerimisetapis. Paneele hoiavad kinni pehmete haardepatjadega pneumaatilised või hüdraulilised silindrid. Pneumaatiline on tavaliselt vaikimisi valik; hüdrauliline valitakse iga projekti puhul eraldi, kui paneeli mass ja pinna tundlikkus nõuavad suuremat või täpsemalt seadistatud hoidejõudu.
Põhikomponendid
| Component | Role |
| :--- | :--- |
| Main frame | welded heavy-gauge steel, structural support |
| Rotation assembly | drive motor, gearbox, main shaft and bearing housings |
| Clamping units | pneumatic or hydraulic cylinders with gripping pads and guidance, selected per project |
| Drive motor | three-phase AC induction, sized for required torque |
| Gear reducer | increases torque, controls rotational speed |
| Control system | PLC, common brands include Siemens, Allen-Bradley and Mitsubishi |
| Sensors | proximity, photo-eye or laser for presence, position and clamping status |
| HMI | touchscreen for status, modes and parameters |
| Safety | emergency stop, guarding or light curtains, interlocks |
Tehnilised andmed
Väärtused on soovituslikud; täpsed arvud kinnitatakse mudeliti teie paneeli ja tooteliini alusel.
| Parameeter | Vahemik |
| :--- | :--- |
| Rotation capability | 0 to 360 degrees, programmable at 90, 180, 270, 360 |
| Panel size | up to 3000 x 1500 x 100 mm, customizable |
| Panel weight | 250 to 1000 kg standard; custom above 1000 kg |
| Cycle, 180 degree flip | about 10 to 25 seconds, excluding transfer |
| Cycle, 360 degree turn | about 15 to 35 seconds, excluding transfer |
| Clamping | pneumatic or hydraulic, adjustable pressure |
| Control | PLC, e.g. Siemens S7 or Allen-Bradley ControlLogix |
| Electrical | 400 V or 480 V, 3-phase, 50/60 Hz |
| Footprint | varies with panel size, e.g. 4 x 3 m |
| Integration | Profinet, Ethernet/IP, standard I/O |
Juhtimise ja liinide integreerimine
Masin töötab liinil sõlmena, mitte eraldiseisva elemendina. See vahetab käepigistussignaale üles- ja allavoolu konveieritega, nii et paneel liigub üle alles siis, kui mõlemad pooled on valmis. Samuti saadab või võtab see vastu signaale CNC-freesidelt, lihvimismasinatelt ja montaažijaamadelt, et hoida toimingud sünkroniseeritud.
Positioning is not limited to fixed angles. The PLC stops the rotation at any precise angle the process needs, and the control reduces the buffering area that manual handling would leave between stations. Downstream, the turned panel feeds a [precision orbital wrapping line for extra-long panels](https://www.fhopepack.com/videos/precision-orbital-wrapping-for-extra-long-panels-the-ultimate-dust-proof-solution/) where the pack is applied at line speed.
Rakendused
| Sector | Use |
| :--- | :--- |
| Woodworking and furniture | rotating panels for edge banding, sanding, finishing, assembly |
| Metal fabrication | sheet metal for inspection, welding access, coating, including [steel sheet 180-degree turning and upending](https://www.fhopepack.com/videos/steel-sheet-180-degree-turning-and-upending-process/) where stack inversion is the requirement |
| Glass and windows | large fragile glass sheets and window frames |
| Aerospace and automotive | composite panels and sub-assemblies |
| Appliances | flipping chassis and housings during assembly |
| Packaging | orienting large cardboard blanks and finished containers |
Turvaelemendid
Töökohtadel asuvad avariiseiskamisnupud ning ohutusvalguskardinad, füüsiline kaitse ja elektrilised blokeeringud peatavad masina töötamise, kui ohutustsoonist väljutakse. Blokeeringud on liikuva klambri ja pöörlemisala kaitsepiiriks.
Hooldus
Rutiinne ajakava hõlmab liikuvaid osi: laagrite ja juhikute määrimine, kinnituspatjade kulumise kontrollimine, pneumaatiliste ja hüdraulikavoolikute lekete kontrollimine ning andurite kontrollimine. Meie soovitatud intervallide järgimine tagab pöördetsükli järjepidevuse.
Masina valiku kontroll-leht
| Item | What to confirm per project |
| :--- | :--- |
| Panel envelope | length, width, thickness and weight |
| Required angles | fixed flips or arbitrary stop angles |
| Cycle target | flip and turn time that fits the line beat |
| Clamping | pneumatic or hydraulic, pad material for your surface |
| Integration | conveyor handshake and PLC protocol |
| Electrical | voltage, frequency, footprint on site |
Inseneri KKK
Q: What weight can a standard model take?
A: Standard models handle 250 to 1000 kg; custom configurations are engineered above 1000 kg, depending on frame structure and motor torque.
Q: Can it handle glass or finished furniture?
A: Yes. Adjustable pneumatic clamping with soft pads and VFD-controlled soft start and stop prevent surface marking and structural shock during the turn.
Q: What are the cycle times?
A: About 10 to 25 seconds for a 180-degree flip and 15 to 35 seconds for a 360-degree turn, excluding transfer.
Q: Is the rotation angle programmable?
A: Yes, the PLC sets precise angles such as 90, 180, 270 and 360 degrees from the HMI, and intermediate positions per process need.
Q: How does it integrate with existing conveyors?
A: Standard I/O plus Profinet or Ethernet/IP handshake with the existing PLC, with in-feed and out-feed synchronized.
K: Millised turvaelemendid on kaasas?
A: Emergency stops, safety light curtains, physical guarding and electrical interlocks.
Q: What panel thickness do the standard clamps take?
A: Standard clamping units take panels up to 100 mm thick, inside the 3000 x 1500 x 100 mm envelope, with custom dimensions engineered per project.
Q: How is clamping adjusted?
A: Clamp pressure is set on the pneumatic or hydraulic circuit for the panel material and thickness, confirmed per project.
Järgmine samm
1. Email us at info@fhopepack.com with your panel sizes, weights and required angles.
2. We send a layout drawing and turning machine proposal within 48 hours.
3. We arrange a site survey to confirm the conveyor integration and utilities.
Seotud lugemine
- [180 degree rotation pallet inverter with double clapper](https://www.fhopepack.com/videos/180-degree-rotation-pallet-inverter-with-double-clapper/)
- [Hydraulic 90 degree coil tilter with adjustable working table](https://www.fhopepack.com/videos/hydraulic-90-degree-coil-tilter-with-adjustable-working-table/)
- [Automatic profile and panel bagging and shrinking line](https://www.fhopepack.com/videos/automatic-profile-and-panel-bagging-and-shrinking-line/)
- [Vertical door wrapping machine](https://www.fhopepack.com/videos/vertical-door-wrapping-machine/)
- [FHOPE packing machinery product lines](https://www.fhopepack.com/Products/)
Allikad ja standardid
- [ISO 12100:2010 — Safety of machinery. General principles for design, risk assessment and risk reduction](https://www.iso.org/standard/51528.html)
- [EN 415-10:2014 — Safety of packaging machines. General requirements](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
- [EN ISO 13849-1:2023 — Safety of machinery. Safety-related parts of control systems](https://www.iso.org/standard/83615.html)
- FHOPE 360 degree turning machine for rotating and handling the panel in production demonstration video, YouTube.
Viimati üle vaadatud: 2026-10-09
