180° Upender: Kasutamine ja rakendused

> **Kokkuvõte**
>
> Heavy loads such as plywood stacks, moulds, coils and pallets often need turning upside down between steps. Doing it with a crane and slings is slow and risky. A 180° upender clamps the load inside a rotating frame and turns it in one controlled motion, then sets it down on the opposite face. This page covers how the drum upender works, the drive and clamp design, sourced inverter data and how to check that a load fits the drum.

A tall stack of plywood sits inside a round drum frame on a low base. A top clamp with a striped safety edge comes down onto the stack. A geared motor then drives the drum on its support rollers, and the stack turns through 180° to rest on its former top face. The control cabinet stands beside the machine.

Sisukord

Why turn loads by machine

Panel lines turn stacks to inspect or sand the second face, and to even out board bow. Mould shops turn dies to work on the parting face. Warehouses turn pallets to replace a broken pallet or change to a shipping pallet. With a crane, the load swings and drops onto its edge. In a clamped frame the load stays supported throughout, so faces and corners stay intact.

How the drum upender works

1. **Load:** a forklift or conveyor places the load in the drum opening.
2. **Clamp:** the top clamp lowers and presses the load against the base platen.
3. **Turn:** the drive rotates the drum on its rollers through 180°.
4. **Release:** the clamp opens and the load sits on its former top face.
5. **Unload:** the load is taken out from the same side or passed through.

Drive and clamp design

- **Chain drive with worm reducer:** a double chain drive and worm gear reducer turn the frame smoothly and hold it against back-driving.
- **Variable frequency drive (VFD):** soft start and stop, so the load does not shift at the end of the turn.
- **Clamp for load height:** the clamp travel sets the range of stack heights.
- **Limits:** two displacement limiters stop the frame at the end positions.
- **Emergency stop:** the frame locks at any angle on E-stop.

Inverteri andmed

| Item | FHOPE FPFZ-C02 pallet inverter (quotation; reference for pallet loads, not the drum model) |
| :--- | :--- |
| Load | 2.0 t |
| Load length / width | 1,000–1,200 mm |
| Load height | 610–2,000 mm |
| Turn | 180° |
| Cycle | about 25 s |
| Power | 4.0 kW, 380 V 50/60 Hz 3 phase |
| Control | panel or wireless remote |

Plywood and mould drums are built to the load; capacity, opening and cycle for those are confirmed at quote.

Checking the drum opening

**The load corners must clear the drum while it turns: drum inner diameter > √(load width² + load height²) + clearance.** For a stack 1,200 mm wide and 1,000 mm high, the diagonal is about 1,562 mm, so the drum needs an inside diameter above that plus clearance for the clamp (example only). Check the load length against the drum depth as well.

Valiku kontroll-leht

1. Load type: panel stack, mould, coil or pallet?
2. Length, width, height and weight range?
3. Turns per hour?
4. Load by forklift, crane or conveyor?
5. Unload from the same side or pass through?
6. Floor space and foundation?

ohutus

We design upenders to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment, with control safety to ISO 13849-1. The turning frame is the main hazard: keep the zone fenced or marked, and start only from the panel with a clear view.

Inseneri KKK

Q: Can the load slip during the turn?
A: Not when clamped at the set pressure; the clamp holds it to the platen.

Q: Can it turn 90° instead of 180°?
A: Yes, stop positions can be set; 90° tilters are also built.

Q: What happens on power loss?
A: The self-locking worm reducer holds the frame where it is; brake details are confirmed at quote.

Q: Can it turn loose panels?
A: Yes, as long as the stack is clamped as one block.

Järgmine samm

1. **Send your load sizes, weights and turns per hour** to info@fhopepack.com.
2. **We size** the drum, clamp and drive.
3. **Vastame 24 tunni jooksul** koos pakkumise ja hinnapakkumisega.**

- [Koormusmuundur (toode)](https://www.fhopepack.com/Mechanical/Load-Inverter.html)
- [Rotatable 180 degree multipurpose tilter (video)](https://www.fhopepack.com/videos/rotatable-180-degree-automatic-multipurpose-tilter/)
- [C-type 180 degree pallet inverter (video)](https://www.fhopepack.com/videos/c-type-180-degree-pallet-turnover-and-pallet-inverter-from-fhope/)
- [Panel turnover and plywood turner (video)](https://www.fhopepack.com/videos/panel-turnover-plywood-turner-machine/)

Allikad

- FHOPE product page: load inverter
- FHOPE quotation: FPFZ-C02 pallet inverter
- EN ISO 12100:2010; EN 415-10; EN 60204-1; ISO 13849-1
- The 180° upender shown above

Viimati üle vaadatud: 2026-10-20