Hochgeschwindigkeits-Schlauchwickelmaschine

**Zusammenfassung**
> Our high speed hose coiling machine takes hose straight from the extruder, counts the length, winds a tidy coil, cuts it and ties it with a PP strapping band at 2 or 4 points. A twin-station model switches coils without slowing the extrusion line. The FCL-V400 range covers hose from 4 to 30 mm OD and coils from 300 to 500 mm OD. A worked example checks how much hose fits in a coil and how long each coil takes.

Inhaltsverzeichnis

Why coil hose at extrusion speed

An extruder does not stop. Hose keeps coming at line speed, so the coiler has to keep up, coil after coil, with no pile-up and no slack. If an operator coils by hand, the line has to slow down to the operator's pace, and the coils come out loose and uneven.

A high speed coiler sits at the end of the line. It counts each length, winds it, cuts it and ties it while the next coil is already starting.

Feed, winding, cutting and taping

**Feed and traction.** Hose runs through a feeding tube and traction wheels into the winder. The feed can be adjusted to keep the hose tension steady, so the coil is tight.

**Winding head.** Multi-axis control lays the hose in even layers. Coil OD and width are adjustable, and a pneumatic winding baffle forms the coil side.

**Cutter.** The machine cuts each coil at the length set on the HMI.

**Taping.** The coil is tied with a PP strapping band at 2 or 4 points, then ejected automatically. The page calls it PP tape; it is a plastic band, not adhesive tape.

Our demonstration machine winds blue hose through the traction wheels. The finished coil is tied across the coil with white PP band.

Eine Spule, Schritt für Schritt

1. The operator sets coil length, OD and width on the HMI.
2. The hose runs through the length counter into the winding head.
3. The winder lays it in layers until the set length.
4. The cutter cuts the hose.
5. The coil is held and moved to the next station for taping.
6. The tapes go on, and the coil is ejected.

On a twin-coil machine, winding switches to the second station at the cut. So the extruder keeps its speed while the first coil is taped and ejected.

FCL-V400 data

| Model | Coil OD | Coil ID | Coil height | Hose OD |
| :--- | :--- | :--- | :--- | :--- |
| FCL-V400A | 300–400 mm | 200–300 mm | 40–120 mm | 4–10 mm |
| FCL-V400B | 300–500 mm | 250–400 mm | 80–200 mm | 10–20 mm |
| FCL-V400C | 300–500 mm | 250–400 mm | 150–300 mm | 15–30 mm |

All three run on 6 bar air with automatic coil feed. Control is a Siemens PLC, HMI and inverter, with Autonics encoders, Schneider switchgear and AirTAC pneumatics. We modify the machine to other coil sizes on request.

Worked example: hose per coil and time per coil

A plant extrudes 12 mm OD hose and sells it in 50 m coils, 400 mm OD, 250 mm ID and 120 mm high. Its line runs at 30 m/min. These are illustrative customer figures.

**Model.** 12 mm hose is in the FCL-V400B's 10–20 mm range. The 400 mm OD, 250 mm ID and 120 mm height are all inside its coil ranges.

**Turns per coil.** Across the 120 mm height, one layer holds 120 ÷ 12 = 10 turns. The radial space is (400 − 250) ÷ 2 = 75 mm. That gives 75 ÷ 12 = 6.25, so 6 full layers fill 72 mm, with 3 mm to spare under the 400 mm OD. So the coil holds about 10 × 6 = 60 turns.

**Hose per coil.** The mean turn diameter is (400 + 250) ÷ 2 = 325 mm, so one turn is π × 0.325 = 1.02 m. 60 turns hold about 60 × 1.02 = 61 m. The 50 m length fits with some room, which helps if the hose is not perfectly round.

**Time per coil.** At 30 m/min a 50 m coil takes 50 ÷ 30 = 1.67 min, or 100 s. On a twin-coil machine, the other station has those 100 s to tape and eject its coil.

**General rule.** Coil time t = L ÷ v, where L is coil length and v line speed. Your cut, tape and eject time must be shorter than t, or the line has to slow down.

Getting a tight, even coil

**Keep tension steady.** Adjust the feed so the hose is neither stretched nor slack. A slack hose crosses over and the coil grows past its OD.

**Match coil height to hose OD.** A height that is a whole number of hose diameters gives full, flat layers.

**Taping points.** Use 4 tapes for heavier or springy hose and 2 for small, light coils.

Auswahlliste: Was Sie uns senden sollten

1. Hose material, OD and wall thickness.
2. Length per coil.
3. Coil OD, ID and height.
4. Extrusion line speed.
5. Single or twin station.
6. What happens after taping: film wrapping, bagging or cartons.

Sicherheit und EN 415-10

For CE markets we follow EN 415-10 as the reference, with a risk assessment to ISO 12100. The main hazards are the traction wheels, the turning winder, the cutter and the pneumatic baffle.

The machine detects errors and alarms. Keep hands away from the traction wheels while hose runs, and guard the winding and cutting area in your line.

Häufig gestellte Fragen zur Technik

Q: Can it keep pace with our extruder?
A: Yes, with the twin-coil version. It switches stations without reducing the speed of the extrusion line.

Q: Can we change coil length between orders?
A: Yes. Length is set on the HMI and counted automatically, and coil OD and width are adjustable.

Q: Can the coil be wrapped after taping?
A: Yes. We combine the coiler with a coil wrapping machine for film-wrapped coils.

F: Nach welchen Standards bauen Sie?
A: EN 415-10 als unsere CE-Referenz, mit einer Risikobewertung nach ISO 12100.

Nächster Schritt

1. **Email your hose size, coil length and line speed** to **info@fhopepack.com**.
2. **We reply within 24 hours with a proposal**, with the model and single or twin station.
3. **We send a layout drawing** for the end of your extrusion line.

- [Automatic hose coiling and strapping machine FCL-V400](https://www.fhopepack.com/Vertical-Coiling-Machine/automatic-hose-coiler.html)
- [Automatic hose coiling machine FCL-600](https://www.fhopepack.com/Vertical-Coiling-Machine/Automatic-hose-coiling--machine-FCL-600.html)
- [Automatic pipe coiler and hose coiling machine](https://www.fhopepack.com/videos/automatic-pipe-coiler-and-hose-coiling-machine-2/)
- [Automatic hose coil winding and packing machine](https://www.fhopepack.com/videos/automatic-hose-coil-winding-and-packing-machine/)
- [Double-wall corrugated hose coiling and strapping machine](https://www.fhopepack.com/videos/double-wall-corrugated-hose-coiling-and-strapping-machine/)

Quellen

- Specifications: FHOPE automatic hose coiling and strapping machine (FCL-V400) product page
- Machine video: [hose coiling on YouTube](https://www.youtube.com/watch?v=G1EANLj_eLA)
- Hose per coil and coil time: our worked example, illustrative hose figures
- Normen: EN 415-10 (Verpackungsmaschinen, allgemeine Sicherheit); ISO 12100:2010

Letzte Überprüfung: 21.09.2026

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