Automatische Kupfersammelschienen-Verpackungsmaschine

Executive summary Copper busbar is long, flat and easily marked, and a scratched or tarnished face can be rejected by the switchgear maker. Our automatic packing machine wraps each bar in clear film with a horizontal orbital ring, while roller conveyors carry the bar through it. Film use follows from the bar’s Abschnitt, seine Länge und die überlappen Alle Einstellungen erfolgen pro Projekt.

Inhaltsverzeichnis

Was das Video zeigt

Long flat copper bars run lengthwise on yellow roller conveyors through the ring of our white orbital wrapper. The ring turns round each bar as it passes and lays clear film along it in a spiral.

The wrapped bar runs on along the outfeed rollers. In some shots an operator stands beside the machine, and in others the line runs on its own. A caution sticker sits on one section of the guarding, and the FHOPE GROUP mark appears in the clip.

How the busbar wrapper works

Schritt Was ist loss
Einspeisung The bar runs lengthwise onto the infeed rollers
Orbitalwicklung The ring turns round the moving bar and lays film on it
Filmschnitt The film is cut after the bar leaves the ring
Auslauf The wrapped bar runs on for stacking

The bar moves straight through and is never turned, so its flat faces and edges are not rubbed. The film keeps air and handling marks off the copper.

Estimating film per bar

Illustrative example for a bar 100 mm wide, 10 mm thick and 4,000 mm long, with 100 mm film at half overlap:

Artikel Wert
Bar section perimeter, 2 × (100 + 10) 220mm
Filmbreite (beispielhaft) 100mm
Vorschub pro Ringumdrehung bei halber Überlappung 50mm
Ringumdrehungen, 4,000 ÷ 50 80
Film ausgelegt, 80 × 0.22 m ungefähr 17.6 m

A thin bar has a small perimeter, so film per bar is low even at full cover. Bundles of several bars can be wrapped together the same way.

Why wrap copper busbar

Risiko Wie der Film hilft
Trüben Film keeps air and moisture off the faces
Kratzer Bars do not rub each other in the stack
Fingerabdrücke Faces stay clean until fitting
Gemischte Größen Labels can go on the film

Clear film lets the customer see the copper without unwrapping it.

Kontrollen und Sicherheit

The ring turns at speed round the bar, and guarding with a caution sticker covers parts of the machine. Keep hands away from the ring and the rollers while the line runs.

Die anzuwendenden Normen hängen vom Zielmarkt ab. Für CE-Märkte legt ISO 12100 die Risikobewertungsmethode fest und EN 415-10 die allgemeinen Anforderungen an Verpackungsmaschinen.

Selection checklist for a busbar packing machine

  • Bar width, thickness and length range.
  • Single bars or bundles.
  • Bars per hour.
  • Film cover: full or banded.
  • How bars reach and leave the wrapper.
  • Etikettierung und Stapelung nach dem Verpacken.

Häufig gestellte Fragen zur Technik

Q: Why an orbital wrapper for busbar? A: The ring turns round the bar, so the bar moves straight through without being turned or rubbed.

Q: How much film per bar? A: Ring turns times the section perimeter. Our 4,000 mm example lays about 17.6 m.

Q: Can bundles be wrapped? A: Yes. Several bars can pass through the ring together.

Q: Does it run without an operator? A: In parts of our video the line runs unattended. Loading and unloading are planned per project.

Q: Why clear film? A: The customer can see and check the copper without unwrapping it.

Nächster Schritt

We plan your busbar packing machine in three steps:

  1. Reichen Sie Ihre Layoutzeichnung ein. with bar sizes and output to info@fhopepack.com.
  2. Sie erhalten innerhalb von 48 Stunden ein Angebot., with the film and ring plan.
  3. Buchen Sie eine Standortbesichtigung um die Anordnung der Förderbänder und die benötigte Bodenfläche zu überprüfen.

Quellen

Letzte Überprüfung: 21.09.2026

Verwandte Artikel

Buchen Sie einen Anruf
Buchen Sie einen Anruf