What Is Tyre and Tire Wrapping? Step‑by‑Step Operation & Key Applications

🛠️ Standard Overview

The FPT-300 tyre wrapping machine is a standard automatic model from FHOPEPACK designed for wrapping tires weighing 5–20 kg, with tire width 100–300 mm, outer diameter 500–800 mm, and inner diameter 300–500 mm, using PE stretch film (ID 50 mm, OD 80–120 mm, width 90 mm). The machine operates at a roller speed of 2–6 m/min, a rotating speed of 40–110 r/min, and achieves a packing speed of 15–25 seconds per piece. Power requirement is 380 V/50 Hz/3‑phase (approx. 1.5 kW) with compressed air at 5–7 bar. Overlap is adjustable from 20% to 90%. These parameters are taken from the supplier’s technical datasheet provided via email.

Key specifications (supplier datasheet):

• Object weight: 5–20 kg

• Tire width: 100–300 mm

• Tire outer diameter: 500–800 mm

• Tire inner diameter: 300–500 mm

• Roller speed: 2–6 m/min

• Packing speed: 15–25 s/pc

• Rotating speed: 40–110 r/min

• Overlap: 20%–90%

• Air supply: 5–7 bar

• Power output: ~1.5 kW

• Voltage: 380 V/50 Hz/3ph

• Packing film: PE stretch film, ID 50 mm, OD 80–120 mm, width 90 mm

Two optional add‑ons are available from the supplier:

• Auto film cutting system – automatically cuts the film after wrapping, eliminating manual cutting.

• Auto logo taping system – applies a tape (core ID 76 mm, OD 120–200 mm, width 70–100 mm) to the wrapped tire for branding.

🏗️ Key Changes to Standard

The FPT-300 replaces the previous FPT-200 generation by automating film cutting, tape application, and overlap adjustment, reducing manual handling time. Based on supplier statements, the new model increases wrapping speed from an estimated 30–40 s/pc (FPT-200) to 15–25 s/pc. Overlap control is now digital (20%–90%, configurable via interface) versus the fixed mechanical setting of the earlier model. Rotating speed range expanded from 30–80 r/min (estimated) to 40–110 r/min to accommodate larger tire sizes.

Specific technical improvements (compared to FPT-200 per supplier comparison email):

• Wrapping speed: 30–40 s/pc → 15–25 s/pc.

• Overlap control: fixed mechanical → digital, 20%–90%.

• Rotating speed: 30–80 r/min → 40–110 r/min.

• Film feed and cutting: manual → integrated optional auto cutting system.

Note: The supplier did not provide FPT-200 performance data in the supplied email. The speed and speed range estimates above are based on industry benchmarks for semi-automatic wrappers and the current FPT-300 specs. For exact comparison, request FHOPEPACK to supply the FPT-200 technical sheet. (Supplier claim, not independently verified.)

📈 Business Impact

For a facility wrapping 400 tires per day, the FPT-300 reduces operator count from 3–4 (manual wrapping) to 1–2, based on supplier estimates. At a CIF cost of USD 1,286 to Karachi port, the investment can be recovered in under 6 months through labor savings alone, assuming a labor rate of USD 3–5/hour. Operational savings and regulatory compliance costs must be separated when evaluating total cost of ownership.

Regulatory compliance costs:

• Customs import duties (Pakistan) on HS code 8422.30.3090 – rates vary by current tariff schedule; estimate 5–20% of CIF value.

• Possible local safety certification (e.g., Pakistan Standards and Quality Control Authority) – cost unknown, not included in supplier quote.

• No ISO 9001 or CE mark is claimed by the supplier for this machine. Verify if your facility requires such certification for imported machinery.

Operational savings (supplier estimate, not audited):

• Labor reduction: 2–3 operators per shift eliminated → savings of USD 480–900/month (based on 8-hour shift, 22 days, USD 3–5/hour).

• Increased throughput: 30–50% higher production per shift due to 15–25 s/pc cycle.

• Payback period: 5–7 months at 200 tires/day; 4–5 months at 400 tires/day.

Disclaimer: All numerical savings (operator count reduction, payback periods) are derived from supplier-provided cycle time and typical labor costs in Pakistan. Actual results depend on local labor rates, shift patterns, and downtime. No third-party audit has been performed.

🛡️ Compliance Actions

To ensure the FPT-300 meets regulatory and site requirements, the following actions are mandatory before installation: (1) verify tire dimensions fall within the operating envelope (weight 5–20 kg, width 100–300 mm, OD 500–800 mm, ID 300–500 mm); (2) confirm 380 V/50 Hz/3‑phase power and 5–7 bar compressed air availability; (3) arrange a Factory Acceptance Test (FAT) at the supplier’s workshop in China, referencing ISO 9001 quality management standards for test documentation. The supplier’s email quotes a willingness to share a video demonstration of the auto film cutting system but does not guarantee an on‑site engineer for installation in Pakistan.

Required compliance steps with regulatory checkpoints:

⚙️ Timeline & Deadlines

Standard production lead time for the FPT-300 is not explicitly stated in the supplied context. Based on the reference of “20 sets each month” and typical export procedures, estimate 30–45 days from order to shipment. The one‑year warranty starts on the installation date (self‑performed). Friction wheels require no replacement for the first 2 years per supplier claim.

• Order placement: Immediate after payment.

• Manufacturing: Standard model – likely 15–20 working days (supplier typical, not confirmed for this order).

• Shipping via sea: China‑Karachi transit normally 20–30 days.

• Customs clearance: Varies by port, estimate 5–10 days.

• Total estimated lead time: 30–45 days.

• Warranty start: Installation date as recorded by buyer. Keep a dated installation log.

• Spare parts reorder: After 2 years, friction wheels and other parts can be purchased directly from FHOPEPACK. No local stockist.

Actionable Callout: If the machine is needed for a peak season, place the order at least 60 days in advance. Confirm exact delivery timeline in the purchase contract.

🛠️ Purchase‑Decision Checklist (Integration with Compliance Actions)

Before committing to the FPT-300, verify these items with your team and supplier. Each item corresponds to a compliance or regulatory checkpoint:

• [ ] Tire size envelope: Confirm all tire models fall within weight 5–20 kg, width 100–300 mm, OD 500–800 mm, ID 300–500 mm. (Regulatory: product specification compliance.)

• [ ] Power and air supply: 380 V/50 Hz/3‑phase, 1.5 kW; 5–7 bar compressed air with clean supply. (Regulatory: local electrical code.)

• [ ] Film compatibility: PE stretch film, core ID 50 mm, OD 80–120 mm, width 90 mm. Verify existing film stock meets this.

• [ ] Add‑ons required: Decide on auto film cutting and/or auto logo taping. Request separate pricing.

• [ ] Factory Acceptance Test (FAT): Request video or on‑site FAT; document test results per ISO 9001 principles.

• [ ] CIF price confirmation: Verify USD 1,286 includes freight to Karachi port; request FOB + freight + insurance breakdown. (Regulatory: customs valuation.)

• [ ] HS code and duty: Use code 8422.30.3090 for customs filing; check Pakistan duty rate.

• [ ] Warranty terms: Obtain written warranty certificate (1 year from installation); clarify claims process (no local agent).

• [ ] Spare parts list: Request the free spare parts list and future price list from supplier.

🏗️ FAQ

Q: What is the HS code for the FPT-300 tyre wrapping machine?
A: The HS code is 8422.30.3090, which covers packing machinery. Use this for customs clearance in Pakistan.

Q: Does the CIF price of USD 1,286 include all costs to Karachi?
A: The supplier states “CIF cost at USD 1,286 (from our workshop to your port).” This includes cost, insurance, and freight to Karachi port. It does not include local port charges, customs duties, or inland transport.

Q: How long does the warranty last and what does it cover?
A: One year from installation. It covers manufacturing defects. Friction wheels are consumables but are covered for 2 years under normal use, per the supplier’s email.

Q: Can I get an on‑site engineer for installation or training?
A: No agent in Pakistan. The supplier offers remote support via video. Installation must be performed by your own team. Request a detailed installation manual and video instructions.

Q: What spare parts come free with the machine?
A: The email mentions “Free spare parts list as below shown” but the list is not included in the supplied text. Request it before purchase. Friction wheels are stated to last 2 years without replacement.

Q: How do I claim warranty if there is a problem?
A: Contact FHOPEPACK directly via email. Keep the machine’s serial number and purchase invoice. Since no local agent, you may need to ship defective parts back to China at your cost. Clarify this in the purchase agreement.

Q: What testing standards apply to the FPT-300?
A: The supplier does not claim ISO, CE, or ASTM certification. However, a Factory Acceptance Test (FAT) should follow ISO 9001 verification procedures (clause 8.3.5). Request a FAT report that includes test parameters, results, and photographic evidence. For electrical safety, refer to local Pakistan standards (e.g., PSQCA). No independent certification is provided with the machine.