Мобильный паллетосменительный аппарат для смены паллет в условиях ограниченного пространства.

Резюме Not every warehouse has room for a fixed pallet changing cell, but loads still arrive on pallets that must be swapped. Our mobile pallet changer holds a tall carton load, lifts it off its pallet so the old pallet can be pulled out by hand, and takes a new pallet pushed in on a hand pallet truck. The fit follows from the высота загрузки и высота подъемаМы устанавливаем оба параметра для каждого проекта отдельно.


Содержание

Что показано на видео

A tall stack of film-wrapped cartons on a wooden pallet stands positioned within the mobile pallet changer chassis equipped with dual lateral stabilizing arms. The platform lowers and the side guards swing outward to clear the load footprint, allowing the vertical lifting mechanism to raise the entire cargo block clear of the pallet deck.

With the load suspended securely at height, the discharged pallet is withdrawn manually from the front aperture. Lateral clamping arms maintain full engagement on the sides of the load while a replacement pallet is introduced into the base perimeter using a manual hand pallet truck.

Как работает система мобильной смены поддонов

Шаг Что происходит
Позиция Оператор смены находится у загруженного поддона.
Держать Боковые рычаги сжимаются на грузе
Подъемник Платформа поднимает груз.
Удалить Старый поддон выдвинут спереди.
Замените Новый поддон устанавливается на ручную тележку для поддонов.

Because the mobile machine maneuvers directly to the load position, the transfer sequence occurs entirely in-situ without requiring fixed infeed conveyors or dedicated transfer stations. For handling cylindrical roll goods, refer to our мобильный электрический зажимной механизм для смены поддонов.

Высота подъема и высота проезда для высокогабаритного груза

Illustrative clearance example:

Параметр Значение
Высота груза (иллюстративная) 1,900 мм
Высота поддона (иллюстративная) 150 мм
Зазор для перемещения поддона (иллюстративный пример) 50 мм
Требуется подъёмник, 150 + 50 200 мм
Максимальная высота груза при подъеме: 1,900 + 200 2,100 мм

We evaluate the dynamic lifted height against your site ceiling joists, light fixtures, rack beams, and transit door openings.

For physical footprint envelope planning on related side-press configurations [manufacturer rating]:

  • Nominal load capacity: up to 1,500 kg
  • Minimum platform lowered height: down to 320 mm
  • Maximum pallet width compatibility: up to 1,200 mm
  • Inner leg structural clearance: 1,320 mm

Планировка небольшой площади.

Вопрос Почему это важно
Пространство пола вокруг груза Место для выдвижения поддонов
Размеры поддонов на входе и выходе Задает ширину рычага и основания.
вес груза Устанавливает лифт
доступ для палетных тележек Место для того, чтобы задвинуть новый поддон.

Tell us the physical space you have, and our engineering department will verify that pallets can be discharged and introduced from accessible transfer orientations.

Baseline chassis envelope reference parameters [manufacturer rating]:

  • Machine overall dimensions: 950 mm W × 2,500 mm L × 1,400 mm H (or 2,800 mm W × 1,500 mm L × 1,500 mm H depending on stabilization profile)
  • Integrated pallet jack lowered entry profile: 83 mm lowered fork height
  • Fork opening range: 813 mm to 1,600 mm; fork lengths: 914 mm or 1,220 mm
  • Lifting motor capacity: 1,200 W (powered by 24 V onboard system)

Контроль и безопасность

The mobile chassis platform lifts a full product load while the lateral side arms close firmly against the packaging wall. Operating personnel must keep hands and feet clear of the perimeter base frame while the load remains suspended. Pallets must only be extracted or inserted when the load is mechanically locked at position and all drive motions are halted.

System compliance depends on destination operating standards:

  • ISO 12100: 2010: Governs basic concepts and risk assessment methodology for machinery design.
  • EN 415-10: 2014: Specifies safety requirements for packaging machines and pallet transfer modules.

Контрольный список для выбора мобильного устройства для смены поддонов.

  • Load height and weight (verify against 1,500 kg maximum limit [manufacturer rating]).
  • Pallet sizes in and out (confirm base width ≤ 1,200 mm [manufacturer rating]).
  • Floor space around the load (adequate clearance for 1,220 mm forks and pallet egress).
  • Ceiling, overhead lighting, and transit door clear heights.
  • Required pallet change cycles per hour.
  • Hand pallet truck or powered walkie access clearance.

Часто задаваемые вопросы по инженерным вопросам

Q: Why choose a mobile pallet changer? A: It eliminates the requirement for a fixed transfer station or dedicated conveyor cell, allowing pallets to be changed directly where the load stands in restricted floor plans.

Q: How is the old pallet removed? A: The load is clamped by the side arms, lifted 200 mm clear of the deck, and the released pallet is drawn out through the open front frame.

Q: How high does the cargo stack reach during transfer? A: In our baseline worked example, a 1,900 mm load elevated by a 200 mm stroke reaches a total peak height of 2,100 mm at the top surface.

Q: How does the replacement pallet enter the station? A: A replacement pallet is positioned onto a standard low-profile hand pallet truck and rolled directly into the open base chassis underneath the suspended load.

Q: What preliminary engineering data should be submitted for a layout proposal? A: Submit exact product stack dimensions (height, width, depth), total unit weight, pallet specifications (entry dimensions and bottom deck boards), and a basic dimensioned floor plan sketch.

Следующий шаг

We plan and validate your mobile pallet changer deployment in three steps:

  1. Предоставьте свой чертеж планировки. detailing product stack dimensions, gross weights, and pallet styles to info@fhopepack.com.
  2. Получите официальное предложение в течение 48 часов., complete with vertical stroke allowances and perimeter access clearances.
  3. Заказать обследование объекта to inspect floor condition, clear door heights, and operating lane dimensions.

Источники

Последнее обновление: 26.05.2026

Последнее обновление: 26.05.2026