Автоматическая линия для обмотки катушек и шлангов

Name: Автоматический линейный упаковочный аппарат для шлангов, трубных пучков и катушек.
Uploaded: 2018-04-19T06:15:33+00:00
Duration: 1 min 46 s
Description: > **Executive summary** > Our automatic inline coil wrapper receives hose coils, corrugated pipe coils, and cable reels directly from powered roller conveyors to perform through-the-eye protective stretch wrapping. The standalone wrapping unit completes a cycle in **20–40 s** per coil, while a complete coiling, strapping, and palletizing line maintains…

Резюме Our automatic inline coil wrapper receives hose coils, corrugated pipe coils, and cable reels directly from powered roller conveyors to perform through-the-eye protective stretch wrapping. The standalone wrapping unit completes a cycle in 20–40 с per coil, while a complete coiling, strapping, and palletizing line maintains a steady throughput of approximately 30 coils per hour. Coil inner diameter (ID/eye), outer diameter (OD), package width, and extrusion line speed determine the mechanical ring frame sizing and layout configuration.

Содержание

Как работает встроенная оболочка
Глазные и спиральные окна
Зависимость времени экструзии от времени на виток (в секундах)
Линейные модули
Пленка и материалы
Коммунальные услуги и безопасность
Контрольный список выбора
Часто задаваемые вопросы по инженерным вопросам
Следующий шаг
Связанное чтение
Источники

Как работает встроенная оболочка

Our automatic coil wrapper is engineered directly over an inline powered roller conveyor system. When a coil or reel transfers to the packaging station, it lies in a flat horizontal orientation (eye-to-sky axis). The system centers and secures the coil pneumatically without manual intervention:

Centering and clamping: Integrated side-guide rollers align the coil along the machine centerline. A pneumatic top press roller assembly descends to clamp the workpiece securely against twin driven base rollers, preventing coil unraveling, telescoping, or shifting during rotation.
Orbital eye penetration: A balanced, high-tensile cast-aluminum rotating ring carries the pre-stretch film dispenser shuttle. The ring rotates vertically through the open central eye of the coil while the driven base rollers slowly turn the coil about its central vertical axis.
Synchronized surface coverage: Variable frequency drives (VFD) independently govern ring orbital velocity and base roller rotation speed. This electromechanical synchronization guarantees precise film overlap across the inner core, outer circumference, and sidewall faces.
Automated cycle cutoff: An integrated pneumatic mechanical hand clamps, cuts, and wipes the film tail against the coil body at the end of the preset wrapping cycle.

Because coils arrive and exit via motorized conveyors, operators are spared from heavy lifting between extrusion, coiling, strapping, and orbital wrapping.

Автоматическая линия по упаковке шлангов в бухты с устройством для обмотки бухт на роликовых конвейерах. — **Линия по уплотнению шланговых катушек.** Continuous coiling, through-the-eye orbital wrapping, and downstream conveying in an integrated automated workflow.

Глазные и спиральные окна

The orbital ring and its film carriage must pass directly through the central eye bore of the coil. Consequently, the minimum coil inner diameter (ID) determines machine selection. For spools and reels, this dimension corresponds to the center core bore clearance:

Effective Clear Bore ≥ Film Dispenser Shuttle Width + Structural Radial Clearance (minimum 50 mm)

Параметр	Packaging Line Standard	Model FPH-300N	Model FPH-400W
Coil ID (Eye core)	350 – 400 мм	300 – 700 мм	300 – 1,250 мм
Катушка OD	500 – 650 мм	500 – 1,000 мм	700 – 1,500 мм
Coil width / height	150 – 250 мм	100 – 300 мм	150 – 400 мм
Грузоподъемность катушки	8–50 kg (up to 300 kg custom)	10-100 кг	10-100 кг
Время цикла упаковки	20–40 s (standalone)	23–35 с	30–55 с
Maximum ring speed	Determined by coil size	120 г / мин	100 г / мин

Selection Examples:

A standard flexible PVC or garden hose coil with 400 mm ID, 600 mm OD, and 200 mm width runs comfortably on both the standard inline cell and the compact FPH-300N.
A heavy-duty PEX coil, drip irrigation coil, or large industrial wire reel with a 900 mm inner bore, 1,300 mm OD, and 350 mm width requires the enlarged orbital clearance of the FPH-400W.

Зависимость времени экструзии от времени на виток (в секундах)

In an automated extrusion line, the through-the-eye wrapper is rarely the production bottleneck. System capacity is calculated by pairing the orbital wrapping cycle time against the upstream extruder cycle output:

Standalone wrapper throughput: Operating at 20–40 s per complete wrapping cycle, a standalone wrapper has a physical processing ceiling of 90–180 coils per hour.
Integrated complete line capacity: Upstream automated coiling, cutting, 180° indexing, strapping, wrapping, and palletizing combined achieve a stable takt time of approximately 30 coils per hour (120 s per finished unit).
Extrusion line output calculation (illustrative): An extruder producing 100 m continuous pipe coils at a line hauling speed of 20 m/min outputs one coil every 5 minutes:

Cycle time = 100 m ÷ 20 m/min = 5 min per coil (12 coils/h)

Under these parameters, one inline wrapper readily processes the output of the extrusion line with substantial idle safety buffer. In multi-extruder plants, a centralized transfer conveyor allows a single inline wrapper to service two or three parallel extrusion lines simultaneously.

Линейные модули

Our turnkey packaging systems incorporate modular stations that integrate directly downstream from extrusion haul-off units:

Модули	Основная инженерная функция
Автоматический намотчик шлангов и труб	Automatically captures continuous extruded PVC, CPVC, PEX, or PE pipe, regulates line tension, cuts to exact preset length, and winds structured coils.
Precision tensioning dancer	Eliminates line surging, protects wall thickness tolerances, and ensures uniform coiling density.
Automated layering arm	Traverses synchronously with spindle rotation to arrange neat, multi-layer rows without tangling.
180° coil tilting / indexer	Discharges completed coils from the horizontal spindle and pivots them 180° onto the flat roller bed for direct in-line transfer.
Automatic through-the-eye wrapper	Encapsulates the annular coil body through the center eye with protective stretch film or protective tape against moisture, UV, and transit abrasion.

Пленка и материалы

The orbital ring system accommodates diverse industrial flexible packaging substrates depending on barrier and transit requirements:

Параметр	Техническая спецификация
Упаковочные материалы	LLDPE cast stretch film, HDPE film, PVC stretch wrap, or reinforced woven PP tape
Коэффициент перекрытия	10% to 90% continuous adjustability via touch-screen HMI settings
FPH-300N film roll dimensions	Width: 90–100 mm; Roll OD: 100–180 mm; Core ID: 50 mm (2 in)
FPH-400W film roll dimensions	Width: 90–120 mm; Roll OD: 100–150 mm; Core ID: 50 mm (2 in)
Контроль натяжения пленки	Mechanical friction brake or active magnetic particle tension regulator

Коммунальные услуги и безопасность

Требования к коммунальным услугам	Полная упаковочная линия	Model FPH-300N	Model FPH-400W
Электротехнические услуги	380 V, 50 Hz, 3-Phase + Neutral	380 В, 60 Гц, 3-фазный	380 В, 60 Гц, 3-фазный
Номинальная установленная мощность	Configured per conveyor layout	1.9 кВт	1.5 кВт
Пневматическое питание	0.6–0.8 MPa (6–8 bar / 87–116 psi)	Plant air interface	Plant air interface
Архитектура управления	ПЛК Siemens или Mitsubishi	Delta / Siemens PLC	Delta / Siemens PLC

Machine Safeguards:

Structural expanded-mesh perimeter guard fencing encloses the high-speed rotating ring trajectory.
Pneumatic cylinders are equipped with rod lock check valves to prevent vertical drop during sudden pneumatic pressure loss.
Safety design conforms to ISO 12100: 2010 (Безопасность машин и механизмов — Общие принципы проектирования — Оценка и снижение рисков) и EN 415-10: 2014 (Safety of packaging machines — General requirements). Optical safety light curtains and emergency stop buttons are integrated at conveyor feed and exit boundaries.

Контрольный список для выбора намотчика катушек в линию

Review these project criteria before finalizing machine sizing:

Геометрия катушки: Minimum and maximum Inner Diameter (eye bore), Outer Diameter, and axial Height/Width.
Unit mass: Maximum weight per single coil or loaded reel (standard up to 100 kg; heavy-duty options to 300+ kg).
Line velocity: Extrusion hauling speed (m/min), coil cut length (m), and target production rate (coils/hour).
Выбор расходных материалов: Standard LLDPE stretch film, VCI anti-corrosion wrap, or high-tensile woven tape.
Интеграция автоматизации: Standalone workstation versus inline connectivity with upstream auto-coiler, strapping unit, and robotic palletizer.
Factory envelope: Infeed/outfeed conveyor top-of-roller height (TOR), material flow direction, and floor footprint limitations.

Часто задаваемые вопросы по инженерным вопросам

Q: Can the exact same orbital machine wrap both unsupported hose coils and flanged reels? A: Yes. As long as the flanged reel features a through-core bore of at least 300 mm (to permit clearance for the orbital ring and film carriage) and its total flange width falls within the machine clamping stroke, both product types run on the same conveyor line.

Q: What is the real-world cycle time per coil? A: Standalone wrapper cycle time ranges between 20 and 40 seconds depending on coil circumference and the specified overlap percentage. When integrated into a fully synchronized extrusion packing line with strapping and indexing stations, net throughput stabilizes at roughly 30 coils per hour (120 s takt time).

Q: Will the inline wrapper create a bottleneck on high-speed extrusion lines? A: In standard configurations, no. For instance, a line producing 100 m coils at 20 m/min yields one coil every 5 minutes (12 coils/h). A 20–40 s wrapper cycle easily manages this rate with surplus handling capacity.

Q: What is the largest package dimension supported by the standard FPH series? A: The standard FPH-400W model accommodates coil/reel inner bores from 300 mm up to 1,250 mm, outer diameters up to 1,500 mm, and package widths up to 400 mm, with total coil weight up to 100 kg. Larger coils require our heavy-duty engineering series.

Q: What compressed air specification is required on site? A: The pneumatic centering guides, top clamp cylinder, and automatic film cutoff hand require a clean, dry compressed air supply at 0.6–0.8 MPa (6–8 bar), filtered to 5 µm.

Следующий шаг

To size and integrate an automatic inline coil packaging system for your extrusion line:

Submit your product matrix: Send your coil dimensional drawings (ID, OD, width, weight) and extruder output rates to info@fhopepack.com.
Engineering proposal within 48 hours: Receive an engineered 2D layout proposal detailing ring diameter selection, conveyor configurations, and cycle calculations.
Line integration review: Schedule an engineering consultation with our technical team to verify electrical standards, communication protocols, and physical footprint integration.