Tērauda cauruļu saišķu stropēšanas mašīna ražošanā: augšējā presēšanas galviņa, siksnas arka un blīvējuma savienojums kvadrātveida cauruļu saišķiem

Kopsavilkums This clip shows our steel tube strapping machine running in production. A bundle of square steel tubes stops on the roller conveyor under a strap arch, a yellow pressing head comes down on top, and the strapping head bands the bundle with steel strap and a seal. The conveyor then moves the bundle to the next strap position. Our machine applies 5 to 7 straps per bundle with 7,000–18,000 N strap tension.

Saturs

Kas redzams klipā

Solis Ko tu redzi
Ievads A stacked bundle of square steel tubes runs in on a blue roller conveyor
Spiešana A yellow pressing head on a frame comes down on top of the bundle
pēriens The strap runs round the bundle through a white arch and the head tensions and seals it
Indekss The conveyor moves the bundle on and the head straps the next position
Rezultāts Close-ups show tight steel straps with a seal joint on each band

Why press the bundle before strapping

  • Tight stack. The pressing head closes gaps between tubes before the strap is tensioned.
  • Square shape. The bundle keeps its stacked profile for lifting and stacking.
  • Higher tension holds. Steel strap at high tension needs a firmly held bundle to bite into.
  • Automatic positions. The machine performs all straps at different positions depending on bundle length.

Strapping machine data

Our published data for the steel tube bundle strapping machine:

Punkts Publicētā vērtība
Siksna Cold rolled low carbon steel, blued and waxed
Siksnas biezums 0.8 / 1.0 mm
Blīvējuma platums 25 mm / 32 mm
Seal feed Magazine, about 180 seals
Siksnas vienā saišķī 5 uz 7
Siksnas spriegojums 7,000–18,000 N
Feed and take-up speed 2–3 m/s
Hydraulic work pressure 80–90 bāri
Locītava Dubultā blīvējuma iegriezums

Each machine is customized, so the arch size and pressing stroke are matched to your bundle range.

Straps and strap length per bundle

Praktisks piemērs (ilustratīvs).

Punkts Vērtība
Bundle (illustrative) 6,000 mm long, 300 × 300 mm section
Strap spacing (illustrative) about 1,000 mm, so 6 straps
Girth per strap, 4 × 300 1,200 mm
Strap per bundle, 6 × (1,200 + 100 mm joint) par 7.8 m

Six straps sit inside our 5 to 7 range; longer or shorter bundles change the count.

Atlases kontrolsaraksts

  • Tube size, bundle section and bundle length.
  • Paketes svars.
  • Siksnu skaits katrā saišķī un to pozīcijas.
  • Siksnas biezums un blīvējuma platums.
  • Paketes stundā.
  • Link to the bundling and stacking stations.

Drošība

  • Keep clear of the pressing head and strap arch while the cycle runs.
  • Steel strap edges are sharp; wear gloves when handling strapped bundles.
  • Stop the line before clearing a strap jam.
  • CE tirgiem iekārta ir konstruēta atbilstoši ISO 12100 un EN 415-10 standartiem.

Inženierijas bieži uzdotie jautājumi

Q: How many straps does the machine put on a bundle? A: 5 to 7 straps, at positions set by bundle length.

Q: What strap tension does it reach? A: 7,000–18,000 N on our published data.

Q: Which strap and seal sizes fit? A: Steel strap 0.8 or 1.0 mm thick, with 25 or 32 mm seals.

Q: Why press the bundle first? A: The pressing head closes gaps between tubes so the strap holds a tight, square bundle.

Q: How much strap does one bundle use? A: About 7.8 m for a 6 m bundle with 6 straps in the worked example.

Q: How are seals supplied? A: From a magazine holding about 180 seals.

J: Kuri standarti ir piemērojami? A: CE tirgiem piemēro ISO 12100 un EN 415-10.

Nākamais solis

We size a steel tube strapping machine in three steps:

  1. Iesniedziet savu izkārtojuma zīmējumu with tube sizes, bundle section, length and bundles per hour, to info@fhopepack.com.
  2. Saņemiet piedāvājumu 48 stundu laikā ar mašīnas datiem un izkārtojumu.
  3. Rezervējiet objekta apsekojumu so we confirm the conveyor interface.

Avoti

Pēdējoreiz pārskatīts: 2026-10-10