Bearing Packing Machine for Big Bearings: Sizing and Overlap

Name: دستگاه بستهبندی خودکار بلبرینگ برای بلبرینگهای بزرگ: اندازهگیری، همپوشانی و زمان بستهبندی
Uploaded: 2018-04-19T03:18:56+00:00
Duration: 1 min 46 s
Description: > **Executive summary** > Our bearing packing machine lays the bearing flat on a conveyor, centres it, and passes film, paper or knit belt through the bore with a rotating ring. The FPB-400 takes bearings of **500–1,200 mm** OD and 100–500 kg in **30–50 s** per bearing. We size it…

خلاصه اجرایی Our bearing packing machine lays the bearing flat on a conveyor, centres it, and passes film, paper or knit belt through the bore with a rotating ring. The FPB-400 takes bearings of 500-1,200 میلی متر OD and 100–500 kg in 30–50 ثانیه per bearing. We size it from your bearing OD, ID, width and weight.

How the bearing wrapper works

The infeed conveyor brings the bearing into the wrapping station, where automatic positioning centres it. The ring then rotates through the bearing bore while the bearing turns, so the material spirals around the full ring section. After wrapping, a cutting system cuts the material and the outfeed conveyor carries the bearing away.

Sensors detect the bearing position to start and stop the machine automatically. In our video, the ring carries green material through the bore of a large roller bearing while the bearing turns, so each wrap overlaps the last until the whole section is covered.

Automatic bearing packing line with ring wrapper, roller conveyors and control panel — **Automatic bearing packing line.** Roller conveyors feed bearings to the ring wrapper.

FPB-300 or FPB-400

پارامتر	FPB-300	FPB-400
بلبرینگ OD	600-1,200 میلی متر	500-1,200 میلی متر
شناسه بلبرینگ	300-900 میلی متر	300-800 میلی متر
عرض بلبرینگ	20-300 میلی متر	100-400 میلی متر
تحمل وزن	10،500-XNUMX،XNUMX کیلوگرم	100،500-XNUMX،XNUMX کیلوگرم
سرعت زنگ	30-70 دور در دقیقه	30-70 دور در دقیقه
زمان بسته بندی	40–50 s per bearing	30–50 s per bearing
همپوشانی	20-80٪	20-90٪

Choose by width first. Bearings wider than 300 mm need the FPB-400, and narrow bearings under 100 mm wide need the FPB-300. Bearings with an ID over 800 mm also need the FPB-300.

همپوشانی در OD

Wraps spread furthest apart at the outer diameter, so overlap is smallest there. We set the overlap at the OD so the outside has no gaps. The listed wrap time limits how many wraps fit. At 70 r/min, 50 s allows 70 × 50 ÷ 60 ≈ 58 wraps.

Illustrative example for a 1,000 mm OD bearing with 100 mm material:

Overlap at OD	Advance per wrap	کاری ادامه داده اند	Time at 70 r/min
٪۱۰۰	۶۰ میلی‌متر	π × 1,000 ÷ 50 ≈ 63	حدود ۱۱ ثانیه
٪۱۰۰	۶۰ میلی‌متر	π × 1,000 ÷ 70 ≈ 45	حدود ۱۱ ثانیه

At 50% overlap, this bearing runs just over the listed 50 s. To stay within it, keep the overlap at the OD under about 46%, or use wider material.

Bearings per shift

Illustrative example with a 38 s wrap and 20 s for conveyor transfer and positioning:

گام	مقدار
کل چرخه	58 بازدید کنندگان
بلبرینگ در ساعت	درباره 62
Bearings per 8 h shift	درباره 496

These are run-time figures before material roll changes. The conveyors and automatic positioning let the machine join your bearing production line.

Setup and programs

On the FPB-400, you set the bearing OD, ID and width and a correction value, and no other parameters are needed. Up to 6 programs can be stored in the PLC memory and selected from the keypad. That makes changeovers between bearing sizes quick.

مورد	FPB-300	FPB-400
کنترل	PLC و HMI	PLC, keypad, 6 stored programs
تثبیت موقعیت	automatic, sensor detected	automatic centralised
حالت های	دستی و اتوماتیک	اتوماتیک
سرعت	مبدل فرکانس	مبدل
نمایش خطا	indicator light alarm, causes shown	not listed on its page

مواد

Both models take goffered paper, PE, stretch film, knit belt or PVC. Packaging tension is adjustable, and a cutting system cuts the material after each bearing. We confirm the material width with your overlap target.

خدمات رفاهی و ایمنی

سودمندی	FPB-300	FPB-400
منبع تغذیه	برق متناوب ۳۸۰ ولت، ۵۰ هرتز، یا نیاز شما	برق متناوب ۳۸۰ ولت، ۵۰ هرتز، یا نیاز شما
قدرت	2.5 کیلو وات	2.5 کیلو وات

استانداردهایی که اعمال می‌شوند به بازار مقصد بستگی دارند. برای بازارهای CE، استاندارد ISO 12100 روش ارزیابی ریسک و استاندارد EN 415-10 الزامات عمومی برای ماشین‌آلات بسته‌بندی را تعیین می‌کند.

Selection checklist for a bearing wrapper

Bearing OD, ID, width and weight range.
Number of bearing sizes, for stored programs.
Paper, film, knit belt or PVC.
Overlap target at the OD.
Bearings per shift needed.
Connection to your production line.

سوالات متداول مهندسی

Q: What bearing sizes fit the FPB-400? A: 500–1,200 mm OD, 300–800 mm ID, 100–400 mm wide and 100–500 kg.

Q: When do we need the FPB-300 instead? A: For bearings under 100 mm wide or with an ID over 800 mm.

Q: How long does one bearing take? A: 30–50 s on the FPB-400 and 40–50 s on the FPB-300.

Q: How many bearing sizes can we store? A: Up to 6 programs on the FPB-400.

Q: Which materials can we use? A: Goffered paper, PE, stretch film, knit belt or PVC.

مرحله بعدی

We plan your bearing wrapper in three steps:

طرح چیدمان خود را ارسال کنید with bearing sizes, weights and bearings per shift to info@fhopepack.com.
دریافت پیشنهاد ظرف ۴۸ ساعت, with the model, material and conveyors.
رزرو نظرسنجی در سایت برای اینکه لفاف با خط شما متناسب شود.